Unifi, Inc.
UNITED
STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-K/A
Amendment No. 1
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þ |
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15 (d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the fiscal year ended June 25, 2006
OR
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o |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission file number 1-10542
UNIFI, INC.
(Exact name of registrant as specified in its charter)
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New York
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11-2165495 |
(State or other jurisdiction of
incorporation or organization)
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(I.R.S. Employer
Identification No.) |
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P.O. Box 19109 7201 West Friendly Avenue Greensboro, NC
(Address of principal executive offices)
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27419-9109
(Zip Code) |
Registrants telephone number, including area code: (336) 294-4410
Securities registered pursuant to Section 12(b) of the Act:
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Title of each class
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Name of each exchange on which registered |
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Common Stock
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New York Stock Exchange |
Securities registered pursuant to Section 12(g) of the Act:
None
Indicate by check mark if the registrant is a well-know seasoned issuer, as defined in Rule 405 of
the Securities Act. Yes o No þ
Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or
Section 15(d) of the Exchange Act. Yes o No þ
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for
such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is
not contained herein, and will not be contained, to the best of registrants knowledge, in
definitive proxy or information statements incorporated by reference in Part III of this Form 10-K
or any amendment to this Form 10-K. þ
.
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer,
or a non-accelerated filer. See definition of accelerated filer and large accelerated filer in
Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer o Accelerated filer þ Non-accelerated filer o
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Act). Yes o No þ
As of December 23, 2005, the aggregate market value of the registrants voting common stock held by
non-affiliates of the registrant was $145,387,494. The Registrant has no non-voting stock.
As of September 5, 2006, the number of shares of the Registrants common stock outstanding was
52,208,467
DOCUMENTS INCORPORATED BY REFERENCE
Portions of the Definitive Proxy Statement filed with the Securities and Exchange Commission (the
SEC) in connection with the solicitation of proxies for the Annual Meeting of Shareholders of
Unifi, Inc., held on October 25, 2006, are incorporated by reference into Part III. (With the
exception of those portions which are specifically incorporated by reference in this Form 10-K, the
Proxy Statement is not deemed to be filed or incorporated by reference as part of this report.)
Amendment No. 1
Explanatory Note
As required by Rule 3-09(b) of Regulation S-X, Unifi, Inc. (the Company) is filing this Form
10-K/A to amend Item 15, Exhibits and Financial Statement Schedules, to include the audited
financial statements of Parkdale America, LLC as of December 30, 2006 and for the years ended
December 30, 2006, December 31, 2005 and January 1, 2005. The Company has a 34% equity interest in
Parkdale America, LLC. Item 15 is also being amended to include reference to the Parkdale
America, LLC financial statements and the related report of the
entitys independent certified
public accounting firm, and to file the consent of the independent
certified public accounting
firm related to their opinion contained in this filing and certifications under Sections 302 and
906 of the Sarbanes-Oxley Act of 2002. In accordance with Rule 12b-15 under the Securities and
Exchange Act of 1934, as amended, the text of the amended item (Item 15) is set forth in its
entirety in the attached pages hereto.
PART IV
Item 15. Exhibits and Financial Statement Schedules
(a) 1. Financial Statements
The following financial statements of the Registrant and reports of independent registered
public accounting firm are filed as a part of this Report.
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Managements Report on Internal Control over Financial Reporting
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Reports of Independent Registered Public Accounting Firm
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Consolidated Balance Sheets at June 25, 2006 and June 26, 2005
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Consolidated Statements of Operations for the Years Ended June 25, 2006, June 26, 2005, and June 27, 2004
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Consolidated Statements of Changes in Shareholders Equity and Comprehensive |
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Income (Loss) for the Years Ended June 25, 2006, June 26, 2005, and June 27, 2004
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Consolidated Statements of Cash Flows for the Years Ended June 25, 2006, June 26, 2005, and June 27, 2004
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Notes to Consolidated Financial Statements
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2. Financial Statement Schedules
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II Valuation and Qualifying Accounts
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Parkdale America, LLC Financial Statements as of December 31, 2005 and for the year then
ended
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+ |
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Parkdale America, LLC Financial Statements as of December 30, 2006 and for the years ended
December 30, 2006, December 31,
2005 and January 1,
2005.
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7 |
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Yihua Unifi Fibre Industry Company Limited Financial Statements as of May 30, 2006,
and for the period from the date of inception
August 4, 2005 to May 30,
2006
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Schedules other than those above are omitted because they are not required, are not
applicable, or the required information is given in the consolidated financial statements or notes
thereto.
With the exception of the information herein expressly incorporated by reference, the Proxy
Statement is not deemed filed as a part of this Annual Report on Form 10-K.
+ Previously filed
2
3. Exhibits
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Exhibit |
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Description |
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3.1(i)(a)
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Restated Certificate of Incorporation of Unifi, Inc., as amended (incorporated by reference from Exhibit 3a to the Companys Annual Report on Form 10-K for the fiscal year ended June 27, 2004 (Reg. No. 001-10542) filed on September 17, 2004). + |
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3.1(i)(b)
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Certificate of Change to the Certificate of Incorporation of Unifi, Inc. (incorporated by reference from Exhibit 3.1 to the Companys Current Report on Form 8-K (Reg. No. 001-10542) dated July 25, 2006). + |
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3.1(ii)
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Restated By-laws of Unifi, Inc., effective October 22, 2003 (incorporated by reference from Exhibit 3b to the Companys Annual Report on Form 10-K for the fiscal year ended June 27, 2004 (Reg. No. 001-10542) filed on September 17, 2004). + |
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4.1
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Indenture dated May 26, 2006, among Unifi, Inc., the guarantors party thereto and U.S. Bank National Association, as trustee. + |
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4.2
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Form of Exchange Note (included as Exhibit A of Exhibit 4.1 of this Registration Statement). + |
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4.3
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Registration Rights Agreement, dated May 26, 2006, among Unifi, Inc., the guarantors party thereto and Lehman Brothers Inc. and Banc of America Securities LLC, as the initial purchasers. + |
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4.4
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Security Agreement, dated as of May 26, 2006, among Unifi, Inc., the guarantors party thereto and U.S. Bank National Association. + |
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4.5
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Pledge Agreement, dated as of May 26, 2006, among Unifi, Inc., the guarantors party thereto and U.S. Bank National Association. + |
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4.6
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Grant of Security Interest in Patent Rights, dated as of May 26, 2006, by Unifi, Inc. in favor of U.S. Bank National Association. + |
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4.7
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Grant of Security Interest in Trademark Rights, dated as of May 26, 2006, by Unifi, Inc. in favor of U.S. Bank National Association. + |
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4.8
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Intercreditor Agreement, dated as of May 26, 2006, among Unifi, Inc., the subsidiaries party thereto, Bank of America N.A. and U.S. Bank National Association. + |
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4.9
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Amended and Restated Credit Agreement, dated as of May 26, 2006, among Unifi, Inc., the subsidiaries party thereto and Bank of America N.A. + |
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4.10
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Amended and Restated Security Agreement, dated May 26, 2006, among Unifi, Inc., the subsidiaries party thereto and Bank of America N.A. + |
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4.11
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Pledge Agreement, dated May 26, 2006, among Unifi, Inc., the subsidiaries party thereto and Bank of America N.A. + |
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4.12
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Grant of Security Interest in Patent Rights, dated as of May 26, 2006, by Unifi, Inc. in favor of Bank of America N.A. + |
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4.13
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Grant of Security Interest in Trademark Rights, dated as of May 26, 2006, by Unifi, Inc. in favor of Bank of America N.A. + |
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3
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Exhibit |
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Number |
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Description |
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10.1
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Deposit Account Control Agreement, dated as of May 26, 2006, between Unifi Manufacturing, Inc. and Bank of America, N.A. + |
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10.2
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Deposit Account Control Agreement, dated as of May 26, 2006, between Unifi Kinston, LLC and Bank of America, N.A. + |
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10.3
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*Unifi, Inc. 1992 Incentive Stock Option Plan, effective July 16, 1992 (incorporated by reference from Exhibit 10c to the Companys Annual Report on Form 10-K for the fiscal year ended June 27, 1993 (Reg. No. 001-10542) filed on September 21, 1993, and included as Exhibit 99.2 to the Companys Registration Statement on Form S-8 (Reg. No. 033-53799) filed on May 25, 1994). + |
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10.4
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*Unifi, Inc.s 1996 Incentive Stock Option Plan (incorporated by reference from Exhibit 10f to the Companys Annual Report on Form 10-K for the fiscal year ended June 30, 1996 (Reg. No. 001-10542) filed on September 27, 1996). + |
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10.5
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*Unifi, Inc.s 1996 Non-Qualified Stock Option Plan (incorporated by reference from Exhibit 10g to the Companys Annual Report on Form 10-K for the fiscal year ended June 30, 1996 (Reg. No. 001-10542) filed on September 27, 1996). + |
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10.6
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*1999 Unifi, Inc. Long-Term Incentive Plan (incorporated by reference from Exhibit 99.1 to the Companys Registration Statement on Form S-8 (Reg. No. 333-43158) filed on August 7, 2000). + |
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10.7
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*Form of Option Agreement for Incentive Stock Options granted under the 1999 Unifi, Inc. Long-Term Incentive Plan (incorporated by reference from Exhibit 10.4 to the Companys Current Report on Form 8-K (Reg. No. 001-10542) dated July 25, 2006). + |
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10.8
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*Unifi, Inc. Supplemental Key Employee Retirement Plan, effective July 26, 2006 (incorporated by reference from Exhibit 10.4 to the Companys Current Report on Form 8-K (Reg. No. 001-10542) dated July 25, 2006). + |
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10.9
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*Employment Agreement between Unifi, Inc. and Brian R. Parke, dated January 23, 2002 (incorporated by reference from Exhibit 10g to the Companys Annual Report on Form 10-K for the fiscal year ended June 30, 2002 (Reg. No. 001-10542) filed on September 23, 2002). + |
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10.10
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*Employment Agreement between Unifi, Inc. and William M. Lowe, Jr., effective July 25, 2006 (incorporated by reference from Exhibit 10.3 to the Companys Current Report on Form 8-K (Reg. No. 001-10542) dated July 25, 2006). + |
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10.11
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*Change of Control Agreement between Unifi, Inc. and Thomas H. Caudle, Jr., effective November 1, 2005 (incorporated by reference from Exhibit 10.1 to the Companys Current Report on Form 8-K (Reg. No. 001-10542) dated November 1, 2005). + |
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10.12
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*Change of Control Agreement between Unifi, Inc. and Benny Holder, effective November 1, 2005 (incorporated by reference from Exhibit 10.2 to the Companys Current Report on Form 8-K (Reg. No. 001-10542) dated November 1, 2005). + |
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10.13
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*Change of Control Agreement between Unifi, Inc. and Charles F, McCoy, effective November 1, 2005 (incorporated by reference from Exhibit 10.2 to the Companys Current Report on Form 8-K (Reg. No. 001-10542) dated November 1, 2005). + |
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4
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Exhibit |
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Description |
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10.14
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*Change of Control Agreement between Unifi, Inc. and William M. Lowe, Jr., effective November 1, 2005 (incorporated by reference from Exhibit 10.2 to the Companys Current Report on Form 8-K (Reg. No. 001-10542) dated November 1, 2005). + |
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10.15
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*Change of Control Agreement between Unifi, Inc. and R. Roger Berrier, Jr., effective July 25, 2006 (incorporated by reference from Exhibit 10.1 to the Companys Current Report on Form 8-K (Reg. No. 001-10542) dated July 25, 2006). + |
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10.16
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*Change of Control Agreement between Unifi, Inc. and William L. Jasper, effective July 25, 2006 (incorporated by reference from Exhibit 10.2 to the Companys Current Report on Form 8-K (Reg. No. 001-10542) dated July 25, 2006). + |
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10.17
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Chip Supply Agreement, dated March 18, 2005, by and between Unifi Manufacturing, Inc. and Nan Ya Plastics Corp., America (incorporated by reference from Exhibit 10.1 to the Companys Current Report on Form 8-K (Reg. No. 001-10542) dated March 18, 2005) (portions of this exhibit have been redacted and filed separately with the Securities and Exchange Commission pursuant to a request for confidential treatment).
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+ |
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10.18
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Equity Joint Venture Contract, dated June 10, 2005, between Sinopec Yizheng Chemical Fibre Company Limited and Unifi Asia Holdings, SRL for the establishment of Yihua Unifi Fibre Industry Company Limited (incorporated by reference from Exhibit 10.1 to the Companys Current Report on Form 8-K (Reg. No. 001-10542) dated June 10, 2005). + |
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14.1
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Unifi, Inc. Ethical Business Conduct Policy Statement as amended July 22, 2004, filed as Exhibit (14a) with the Companys Form 10-K for the fiscal year ended June 27, 2004, which is incorporated herein by reference. + |
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14.2
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Unifi, Inc. Code of Business Conduct & Ethics adopted on July 22, 2004, filed as Exhibit (14b) with the Companys Form 10-K for the fiscal year ended June 27, 2004, which is incorporated herein by reference. + |
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21.1
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List of Subsidiaries. + |
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23.1
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Consent of Ernst & Young LLP, Independent Registered Public Accounting Firm + |
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23.2
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Consent of Ernst & Young Hua Ming, Independent Registered Public Accounting Firm + |
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23.3
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Consent of Grant Thornton LLP, Independent Certified Public Accounting Firm + |
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23.4
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Consent of Grant Thornton LLP, Independent Certified Public Accounting Firm |
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31.1
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Chief Executive Officers certification pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
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31.2
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Chief Financial Officers certification pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
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32.1
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Chief Executive Officers certification pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
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32.2
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Chief Financial Officers certification pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
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*NOTE: These Exhibits are management contracts or compensatory plans or arrangements required to
be filed as an exhibit to this Form 10-K
pursuant to Item 15(b) of this report.
+ Previously filed
5
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934,
the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
UNIFI, Inc.
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Date: March 30, 2007
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By:
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/s/ WILLIAM M. LOWE, JR.
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William M. Lowe, Jr.
Vice President,
Chief Operating Officer and
Chief Financial Officer |
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6
Financial Statements and Report of
Independent Certified Public Accountants
Parkdale America, LLC
(a limited liability company)
As of December 30, 2006, December 31, 2005, and
January 1, 2005
7
Parkdale America, LLC
Table of Contents
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9 |
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Financial Statements: |
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10 |
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11 |
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12 |
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13-14 |
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15-28 |
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8
REPORT OF INDEPENDENT CERTIFIED PUBLIC ACCOUNTANTS
To the Board of Members of
Parkdale America, LLC:
We have audited the accompanying balance sheets of Parkdale America, LLC (the Company) as of
December 30, 2006, and December 31, 2005, and the related statements of operations, members equity
and cash flows for the years then ended. These financial statements are the responsibility of the
Companys management. Our responsibility is to express an opinion on these financial statements
based on our audit. The financial statements of Parkdale America, LLC as of and for the year ended
January 1, 2005, were audited by other auditors. Those auditors expressed an unqualified opinion
on those financial statements in their report dated March 4, 2005.
We conducted our audit in accordance with auditing standards generally accepted in the United
States of America as established by the American Institute of Certified Public Accountants. Those
standards require that we plan and perform the audit to obtain reasonable assurance about whether
the financial statements are free of material misstatement. An audit includes consideration of
internal control over financial reporting as a basis for designing audit procedures that are
appropriate in the circumstances, but not for the purpose of expressing an opinion on the
effectiveness of the Companys internal control over financial reporting. Accordingly, we express
no such opinion. An audit also includes examining, on a test basis, evidence supporting the
amounts and disclosures in the financial statements, assessing the accounting principles used and
significant estimates made by management, as well as evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material
respects, the financial position of Parkdale America, LLC as of December 30, 2006, and December 31,
2005, and the results of its operations and its cash flows for the years then ended, in conformity
with accounting principles generally accepted in the United States of America.
/s/ Grant Thornton LLP
Charlotte, North Carolina
March 26, 2007
9
Parkdale America, LLC
Balance Sheets
December 30, 2006, December 31, 2005, and January 1, 2005
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2006 |
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2005 |
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2004 |
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Assets |
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Current assets: |
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Cash and cash equivalents |
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$ |
31,985,000 |
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$ |
11,610,000 |
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$ |
59,116,000 |
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Available-for-sale securities |
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0 |
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10,000,000 |
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0 |
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Accounts receivable, less allowance of $2,265,000, $2,000,000 and $3,000,000, respectively |
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62,244,000 |
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57,255,000 |
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57,714,000 |
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Inventories, net |
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29,105,000 |
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36,665,000 |
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36,287,000 |
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Prepaid expenses and other assets |
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357,000 |
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2,300,000 |
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1,129,000 |
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Due from affiliates, net |
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906,000 |
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0 |
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0 |
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Assets held for sale |
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1,032,000 |
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6,805,000 |
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1,339,000 |
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Derivative instruments, net |
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539,000 |
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837,000 |
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3,800,000 |
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Notes receivable |
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83,000 |
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84,000 |
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87,000 |
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Notes receivable from joint venture, current |
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773,000 |
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1,023,000 |
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0 |
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Total current assets |
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127,024,000 |
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126,579,000 |
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159,472,000 |
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Property, plant and equipment, net |
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99,086,000 |
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117,267,000 |
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111,229,000 |
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Investment in joint venture |
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10,747,000 |
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10,888,000 |
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9,754,000 |
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Intangible assets, net |
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0 |
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625,000 |
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1,250,000 |
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Notes receivable from joint venture |
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0 |
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0 |
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3,609,000 |
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Deferred financing costs |
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277,000 |
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532,000 |
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155,000 |
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$ |
237,134,000 |
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$ |
255,891,000 |
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$ |
285,469,000 |
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Liabilities and Members Equity |
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Current liabilities: |
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Cash overdraft |
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$ |
0 |
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$ |
2,410,000 |
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$ |
0 |
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Trade accounts payable |
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7,706,000 |
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11,498,000 |
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13,660,000 |
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Accrued expenses |
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4,935,000 |
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|
5,623,000 |
|
|
|
6,147,000 |
|
Deferred revenue |
|
|
0 |
|
|
|
347,000 |
|
|
|
0 |
|
Due to affiliates, net |
|
|
0 |
|
|
|
2,304,000 |
|
|
|
1,991,000 |
|
Current portion of capital lease obligations |
|
|
1,326,000 |
|
|
|
1,775,000 |
|
|
|
1,754,000 |
|
Current portion of long-term debt |
|
|
0 |
|
|
|
0 |
|
|
|
32,000,000 |
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
13,967,000 |
|
|
|
23,957,000 |
|
|
|
55,552,000 |
|
Capital lease obligations |
|
|
7,388,000 |
|
|
|
12,587,000 |
|
|
|
15,198,000 |
|
|
|
|
|
|
|
|
|
|
|
Total liabilities |
|
|
21,355,000 |
|
|
|
36,544,000 |
|
|
|
70,750,000 |
|
Commitments and contingencies |
|
|
|
|
|
|
|
|
|
|
|
|
Members equity |
|
|
215,779,000 |
|
|
|
219,347,000 |
|
|
|
214,719,000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
237,134,000 |
|
|
$ |
255,891,000 |
|
|
$ |
285,469,000 |
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these financial statements
10
Parkdale America, LLC
Statements of Operations
For the Years Ended December 30, 2006,
December 31, 2005, and January 1, 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
2004 |
|
Net sales |
|
$ |
432,885,000 |
|
|
$ |
409,136,000 |
|
|
$ |
436,874,000 |
|
Cost of goods sold |
|
|
(416,501,000 |
) |
|
|
(370,631,000 |
) |
|
|
(411,998,000 |
) |
|
|
|
|
|
|
|
|
|
|
Gross margin |
|
|
16,384,000 |
|
|
|
38,505,000 |
|
|
|
24,876,000 |
|
General and administrative expenses |
|
|
(14,497,000 |
) |
|
|
(16,582,000 |
) |
|
|
(19,037,000 |
) |
Impairment of leasehold improvements |
|
|
0 |
|
|
|
(5,823,000 |
) |
|
|
0 |
|
Loss on disposals of property, plant and equipment |
|
|
(215,000 |
) |
|
|
(647,000 |
) |
|
|
(221,000 |
) |
Amortization of intangible asset |
|
|
(625,000 |
) |
|
|
(625,000 |
) |
|
|
(625,000 |
) |
|
|
|
|
|
|
|
|
|
|
Income from operations |
|
|
1,047,000 |
|
|
|
14,828,000 |
|
|
|
4,993,000 |
|
Interest expense |
|
|
(832,000 |
) |
|
|
(1,840,000 |
) |
|
|
(3,670,000 |
) |
Interest income |
|
|
894,000 |
|
|
|
857,000 |
|
|
|
1,214,000 |
|
Gain (loss) on derivative instruments |
|
|
87,000 |
|
|
|
(1,118,000 |
) |
|
|
(15,904,000 |
) |
Earnings from (loss) income of joint venture |
|
|
(141,000 |
) |
|
|
1,134,000 |
|
|
|
1,000,000 |
|
(Loss) gain on foreign currency translation |
|
|
0 |
|
|
|
(624,000 |
) |
|
|
1,010,000 |
|
Loss on settlement of anti-competitive practices litigation |
|
|
0 |
|
|
|
(7,800,000 |
) |
|
|
0 |
|
Loss on extinguishment of debt |
|
|
0 |
|
|
|
(2,111,000 |
) |
|
|
0 |
|
Gain on settlement of price fixing matters |
|
|
0 |
|
|
|
4,356,000 |
|
|
|
0 |
|
Other income, net |
|
|
317,000 |
|
|
|
530,000 |
|
|
|
16,000 |
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before cumulative effect of change in accounting principle |
|
|
1,372,000 |
|
|
|
8,212,000 |
|
|
|
(11,341,000 |
) |
Cumulative effect on prior years (to January 3, 2004) of changing to different method of valuing certain inventories |
|
|
0 |
|
|
|
0 |
|
|
|
1,562,000 |
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
1,372,000 |
|
|
$ |
8,212,000 |
|
|
$ |
(9,779,000 |
) |
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these financial statements.
11
Parkdale America, LLC
Statements of Members Equity
For the Years Ended December 30, 2006,
December 31, 2005, and January 1, 2005
|
|
|
|
|
Balance, January 3, 2004 |
|
$ |
253,980,000 |
|
Net loss |
|
|
(9,779,000 |
) |
Dividends paid |
|
|
(29,489,000 |
) |
Capital contributions |
|
|
7,000 |
|
|
|
|
|
Balance, January 1, 2005 |
|
|
214,719,000 |
|
|
|
|
|
Comprehensive income: |
|
|
|
|
Net income |
|
|
8,212,000 |
|
Changes in other comprehensive income |
|
|
3,051,000 |
|
|
|
|
|
Total comprehensive income |
|
|
11,263,000 |
|
|
|
|
|
Dividends paid |
|
|
(6,635,000 |
) |
|
|
|
|
Balance, December 31, 2005 |
|
|
219,347,000 |
|
|
|
|
|
Comprehensive income (loss): |
|
|
|
|
Net income |
|
|
1,372,000 |
|
Changes in other comprehensive income |
|
|
(2,384,000 |
) |
|
|
|
|
Total comprehensive loss |
|
|
(1,012,000 |
) |
|
|
|
|
Dividends paid |
|
|
(2,556,000 |
) |
|
|
|
|
Balance, December 30, 2006 |
|
$ |
215,779,000 |
|
|
|
|
|
The accompanying notes are an integral part of these financial statements.
12
Parkdale
America, LLC
Statements of Cash Flows
For the Years Ended December 30, 2006,
December 31, 2005, and January 1, 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
2004 |
|
Cash flows from operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
1,372,000 |
|
|
$ |
8,212,000 |
|
|
$ |
(9,779,000 |
) |
Adjustments to reconcile net income (loss) to net cash provided by operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
|
26,276,000 |
|
|
|
26,454,000 |
|
|
|
22,066,000 |
|
(Gain) loss on disposals of property, plant and equipment |
|
|
(695,000 |
) |
|
|
647,000 |
|
|
|
221,000 |
|
Loss on write down of property, plant and equipment |
|
|
977,000 |
|
|
|
7,127,000 |
|
|
|
0 |
|
(Gain) loss on derivative instruments |
|
|
(2,086,000 |
) |
|
|
6,014,000 |
|
|
|
7,076,000 |
|
Earnings from (loss) income of joint venture |
|
|
141,000 |
|
|
|
(1,134,000 |
) |
|
|
(1,000,000 |
) |
Losses on write-downs of inventories |
|
|
0 |
|
|
|
0 |
|
|
|
293,000 |
|
Changes in operating assets and liabilities: |
|
|
|
|
|
|
|
|
|
|
|
|
Accounts receivable, net |
|
|
(4,989,000 |
) |
|
|
459,000 |
|
|
|
3,815,000 |
|
Notes receivable |
|
|
0 |
|
|
|
0 |
|
|
|
1,171,000 |
|
Due to affiliates, net |
|
|
(3,210,000 |
) |
|
|
313,000 |
|
|
|
1,536,000 |
|
Inventories |
|
|
7,560,000 |
|
|
|
910,000 |
|
|
|
24,569,000 |
|
Prepaid expenses and other assets |
|
|
1,943,000 |
|
|
|
(1,171,000 |
) |
|
|
(90,000 |
) |
Trade accounts payable |
|
|
(3,792,000 |
) |
|
|
(2,162,000 |
) |
|
|
(564,000 |
) |
Accrued expenses |
|
|
(688,000 |
) |
|
|
(524,000 |
) |
|
|
(1,233,000 |
) |
Deferred revenue |
|
|
(347,000 |
) |
|
|
347,000 |
|
|
|
0 |
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by operating activities |
|
|
22,462,000 |
|
|
|
45,492,000 |
|
|
|
48,081,000 |
|
|
|
|
|
|
|
|
|
|
|
Cash flows from investing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Purchases of property, plant and equipment |
|
|
(6,910,000 |
) |
|
|
(40,180,000 |
) |
|
|
(24,955,000 |
) |
Purchases of available-for-sale securities |
|
|
0 |
|
|
|
(10,000,000 |
) |
|
|
0 |
|
Sale of available-for-sale securities |
|
|
10,000,000 |
|
|
|
0 |
|
|
|
0 |
|
Acquisition of certain assets of Delta Apparel, Inc. |
|
|
0 |
|
|
|
(11,288,000 |
) |
|
|
0 |
|
Proceeds from disposals of property, plant and equipment |
|
|
5,186,000 |
|
|
|
5,462,000 |
|
|
|
1,552,000 |
|
Proceeds from notes receivable from affiliates |
|
|
250,000 |
|
|
|
2,586,000 |
|
|
|
0 |
|
Proceeds from notes receivable |
|
|
1,000 |
|
|
|
3,000 |
|
|
|
0 |
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by (used) in investing activities |
|
|
8,527,000 |
|
|
|
(53,417,000 |
) |
|
|
(23,403,000 |
) |
|
|
|
|
|
|
|
|
|
|
Cash flows from financing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Payments on long-term debt |
|
|
0 |
|
|
|
(32,000,000 |
) |
|
|
(8,000,000 |
) |
Payments of deferred financing costs |
|
|
0 |
|
|
|
(766,000 |
) |
|
|
0 |
|
Dividends paid |
|
|
(2,556,000 |
) |
|
|
(6,635,000 |
) |
|
|
(29,489,000 |
) |
Principal payments on capital lease obligations |
|
|
(5,648,000 |
) |
|
|
(2,590,000 |
) |
|
|
(1,640,000 |
) |
Cash overdraft |
|
|
(2,410,000 |
) |
|
|
2,410,000 |
|
|
|
0 |
|
|
|
|
|
|
|
|
|
|
|
Net cash used in financing activities |
|
|
(10,614,000 |
) |
|
|
(39,581,000 |
) |
|
|
(39,129,000 |
) |
|
|
|
|
|
|
|
|
|
|
Net increase (decrease) in cash and cash equivalents |
|
|
20,375,000 |
|
|
|
(47,506,000 |
) |
|
|
(14,451,000 |
) |
Cash and cash equivalents, beginning of year |
|
|
11,610,000 |
|
|
|
59,116,000 |
|
|
|
73,567,000 |
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of year |
|
$ |
31,985,000 |
|
|
$ |
11,610,000 |
|
|
$ |
59,116,000 |
|
|
|
|
|
|
|
|
|
|
|
13
Parkdale America, LLC
Statements of Cash Flows
For the Years Ended December 30, 2006,
December 31, 2005, and January 1, 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
2004 |
|
Supplemental disclosure of cash flow information Cash paid during the year for interest |
|
$ |
786,000 |
|
|
$ |
3,971,000 |
|
|
$ |
3,488,000 |
|
|
|
|
|
|
|
|
|
|
|
Supplemental disclosures of noncash activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Capitalized items included in accounts payable |
|
$ |
0 |
|
|
$ |
220,000 |
|
|
$ |
476,000 |
|
Capital contribution |
|
|
0 |
|
|
|
0 |
|
|
|
7,000 |
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these financial statements.
14
Parkdale America, LLC
Notes to Financial Statements
December 30, 2006, December 31, 2005, and January 1, 2005
Note A
Nature of Business and Summary of Significant Accounting Policies
Organization
On June 30, 1997, Parkdale Mills, Inc. (Parkdale) and Unifi, Inc. (Unifi) entered into a
Contribution Agreement (the Agreement) that set forth the terms and conditions by which the two
companies contributed all of the assets of their spun cotton yarn operations utilizing open-end and
airjet spinning technologies to create Parkdale America, LLC (the Company). In exchange for their
respective contributions, Parkdale and Unifi received a 66% and 34% ownership interest in the
Company, respectively.
Operations
The Company is a producer of cotton and synthetic yarns for sale to the textile and apparel
industries, both foreign and domestic. The Company has 14 manufacturing facilities primarily
located in central and western North Carolina.
Fiscal Year
The Companys fiscal year ends the Saturday nearest to December 31. The Companys fiscal years
ended December 30, 2006, December 31, 2005, and January 1, 2005. Each contained 52 weeks.
Use of Estimates
The preparation of financial statements in conformity with accounting principles generally accepted
in the United States of America requires management to make estimates and assumptions that affect
the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities
at the date of the financial statements and the reported amounts of revenues and expenses during
the reporting period. Actual results could differ from those estimates.
Revenue Recognition
The Company recognizes revenues in accordance with SEC Staff Accounting Bulletin (SAB) No. 101,
Revenue Recognition in Financial Statements, as amended by SAB No. 104, Revenue Recognition.
Under those rules, revenue should be recognized when persuasive evidence of an arrangement exists,
the related services are provided, the price is fixed and determinable and collectibilty is
reasonably assured. The Company recognizes revenue when goods are shipped and the title and risk
of loss is transferred to the customer.
15
Parkdale America, LLC
Notes to Financial Statements
December 30, 2006, December 31, 2005, and January 1, 2005
Cash and Cash Equivalents
The Company considers all highly-liquid investments with a maturity of three months or less to be
cash and cash equivalents. The Company maintains cash deposits with major banks which may exceed
federally insured limits. The Company periodically assesses the financial condition of the
institutions and believes the risk of loss to be remote.
Available-for-sale Securities
In fiscal 2005, the Company purchased available-for-sale securities, which consist of auction-rate
bonds with variable interest rates. The securities have 35-day auction periods and were designed
to maintain a price of 100% of par. Therefore, current carrying values approximate fair value at
December 31, 2005. Interest earned on the bonds was $103,000 for the year ended December 30, 2006
and $72,000 for the year ended December 31, 2005. The Company disposed of the bonds in 2006.
Concentration of Credit Risk
Substantially all of the Companys accounts receivable are due from companies in the textile and
apparel markets located primarily throughout North America. The Company generally does not require
collateral for its accounts receivable. The Company performs ongoing credit evaluations of its
customers financial condition and establishes an allowance for doubtful accounts based upon
factors surrounding the credit risk of specific customers, historical trends and other information.
In the event of cash recoveries, the Company replaces the previously reserved amounts in the
allowance for doubtful accounts. Total write-offs of accounts receivable, net of recoveries,
totaled $733,000, $231,000 and $2,451,000 for the years ended December 30, 2006, December 31, 2005,
and January 1, 2005, respectively. Sales to four customers accounted for approximately 45% of
total gross sales in fiscal 2006, sales to one customer accounted for approximately 12% of total
gross sales in fiscal 2005 and sales to two customers accounted for approximately 27% of total
gross sales in fiscal 2004. As of December 31, 2005, accounts receivable for one customer
comprised 13% of total gross accounts receivable outstanding. As of December 30, 2006, and January
1, 2005, accounts receivable for two customers comprised 25% and 30%, respectively, of total gross
accounts receivable outstanding.
Fair Value of Financial Instruments
The book values of cash and cash equivalents, available-for-sale securities, accounts receivable,
accounts payable and other financial instruments approximate their fair values principally due to
the short-term maturities of these instruments.
16
Parkdale America, LLC
Notes to Financial Statements
December 30, 2006, December 31, 2005, and January 1, 2005
Property, Plant and Equipment
Assets contributed from Parkdale were transferred to the Company at Parkdales historical net book
value. Assets contributed from Unifi were recorded at fair value which company management has
represented approximated net book value at June 30, 1997. All subsequent additions to property,
plant and equipment are recorded at cost. Provisions for repairs and maintenance, which do not
extend the life of the applicable assets, are expensed. Provisions for depreciation are determined
principally by an accelerated method over the estimated useful lives of the assets or the remaining
capital lease term, whichever is shorter. The following is a summary:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Useful |
|
|
|
|
|
|
|
|
|
|
|
|
Lives in |
|
|
|
|
|
|
|
|
|
|
|
|
Years |
|
|
2006 |
|
|
2005 |
|
|
2004 |
|
Land and land improvements |
|
|
15 |
|
|
$ |
5,178,000 |
|
|
$ |
5,157,000 |
|
|
$ |
4,630,000 |
|
Buildings |
|
|
15 to 39 |
|
|
|
91,257,000 |
|
|
|
89,994,000 |
|
|
|
104,698,000 |
|
Machinery and equipment |
|
|
5 to 9 |
|
|
|
451,770,000 |
|
|
|
462,317,000 |
|
|
|
445,698,000 |
|
Office furniture and fixtures |
|
|
5 to 7 |
|
|
|
10,018,000 |
|
|
|
7,110,000 |
|
|
|
7,268,000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
558,223,000 |
|
|
|
564,578,000 |
|
|
|
562,294,000 |
|
Less Accumulated depreciation |
|
|
|
|
|
|
(460,315,000 |
) |
|
|
(453,834,000 |
) |
|
|
(468,671,000 |
) |
Construction-in-progress |
|
|
|
|
|
|
1,178,000 |
|
|
|
6,523,000 |
|
|
|
17,606,000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net |
|
|
|
|
|
$ |
99,086,000 |
|
|
$ |
117,267,000 |
|
|
$ |
111,229,000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation expense for the years ended December 30, 2006, December 31, 2005, and January 1, 2005,
was $25,396,000, $25,440,000 and $21,084,000, respectively.
Impairment of Long-lived Assets
The Company evaluates long-lived assets to determine impairment based on estimated future
undiscounted cash flows attributable to the assets. In the event such cash flows are not expected
to be sufficient to recover the carrying value of the assets, the assets are written down to their
estimated fair values.
In fiscal 2005, the Company made the decision to terminate the portion of its capital lease (Note
K) related to its Eden, North Carolina, manufacturing facility. The leased assets and associated
leasehold improvements had a total net book value of $8,093,000 before impairment charges. As a
result of this decision, the Company evaluated the related assets for impairment. For the year
ended December 31, 2005, the Company recognized a net impairment loss of $5,823,000 on the disposal
of the leased assets and leasehold improvements. In fiscal 2006, the Company completed the
transaction and effectively transferred the lease and the associated leasehold improvements to a
third-party. For purposes of the impairment write-down, the fair value of the facilities and
equipment was based on the total proceeds from the transaction, which included $2,000,000 in cash
and a one year rent-free period granted by the new lessee of the facility (valued at $1,155,000),
net of losses on the early termination of the lease of $885,000. The impairment loss was reported
in other (expense) income in the statements of operations for the period ended December 31, 2005.
These assets were included in assets held for sale on the balance sheet as of December 31, 2005.
17
Parkdale America, LLC
Notes to Financial Statements
December 30, 2006, December 31, 2005, and January 1, 2005
In fiscal 2006, the Company terminated operations at one of its Sanford, North Carolina,
manufacturing facilities. This land and building of this facility are part of the Companys
capital lease (Note K). As of December 30, 2006, management believes that the fair value of this
facility exceeds its carrying value, and no impairment charge is needed. Management continues to
assess the available options for this facility. The assets related to this facility are included
in property, plant and equipment, net on the balance sheet as of December 30, 2006.
Cotton Rebate Program
During a portion of the current year and in prior years, the Company received a rebate from the
U.S. Government for consuming cotton grown in the United States. The rebate is based on the pounds
of cotton consumed and the difference between U.S. and foreign cotton prices. Rebate income,
included as a reduction to cost of goods sold in the accompanying statements of operations,
amounted to $7,233,000, $18,720,000 and $10,357,000, respectively, for the years ended December 30,
2006, December 31, 2005, and January 1, 2005. The receivable associated with this rebate amounted
to $1,553,000 and $1,380,000 as of December 31, 2005, and January 1, 2005, respectively, and was
included in accounts receivable in the accompanying balance sheets. As of July 31, 2006, the
agreement under which the Company was receiving the rebate was eliminated due to a change in
federal legislation and is no longer available to the Company.
Intangible Assets
The Company reviews intangible assets for impairment annually, unless specific circumstances
indicate that a more timely review is warranted. Intangible assets subject to amortization
consisted primarily of customer lists acquired and are being amortized over the useful life of the
asset, principally five years. As of December 30, 2006, all of the Companys intangible assets are
fully amortized.
Shipping Costs
The costs to ship products to customers of approximately $5,400,000, $3,656,000 and $3,078,000
during the years ended December 30, 2006, December 31, 2005, and January 1, 2005, respectively, are
included as a component of cost of goods sold in the accompanying consolidated statements of
operations.
Deferred Revenue
The Company periodically records deferred revenue related to advance deposit payments from a
foreign customer. The Company records revenue related to these deposits upon shipment of goods to
the customer. As of December 1, 2005, the balance of the customer deposits was $347,000. There
were no customer deposits as of December 30, 2006 and January 1, 2005.
18
Parkdale America, LLC
Notes to Financial Statements
December 30, 2006, December 31, 2005, and January 1, 2005
Recent Accounting Pronouncement
In December 2003, the Financial Accounting Standards Board (FASB) issued FASB Interpretation (FIN)
No. 46(R), Consolidation of Variable Interest Entities, an interpretation of Accounting Research
Bulletin No. 51. FIN No. 46(R) provides criteria for determining whether the financial statement
issuer must consolidate other entities in its financial statements. The provisions of FIN No.
46(R) are effective for entities created before December 31, 2003, and for financial statements for
fiscal years beginning after December 15, 2004. For entities created after December 31, 2003, the
provisions of FIN No. 46(R) will be effective as of the date they first become involved with the
certain entity. The Company adopted the provisions of FIN No. 46(R) during the fiscal year ended
December 31, 2005.
In November 2004, the FASB issued SFAS No. 151, Inventory Costs, which clarifies the accounting
for abnormal amounts of idle facility expense, freight, handling costs and wasted material. SFAS
No. 151 will be effective for inventory costs incurred during fiscal years beginning after June 15,
2005. The Company adopted SFAS No. 151 effective January 1, 2006. The adoption of Statement 151
had no effect on the Companys financial statements.
In September 2006, the FASB issued SFAS No. 157, Fair Value Measurements. The Statement does not
change existing accounting rules governing what can or what must be recognized and reported at fair
value in the Companys financial statements, or disclosed at fair value in the Companys notes to
the financial statements. Additionally, SFAS No. 157 does not eliminate practicability exceptions
that exist in accounting pronouncements amended by this Statement when measuring fair value. As a
result, the Company will not be required to recognize any new instruments at fair value.
SFAS No. 157 creates a single definition of fair value, along with a conceptual framework to
measure fair value. SFAS No. 157 defines fair value as the price that would be received to sell an
asset or paid to transfer a liability in an orderly transaction between market participants at the
measurement date. The Statement will require the Company to apply valuation techniques that (1)
place greater reliance on observable inputs and less reliance on unobservable inputs and (2) are
consistent with the market approach, the income approach, and/or the cost approach. The Statement
will also require the Company to include enhanced disclosures of fair value measurements in its
financial statements.
SFAS No. 157 is effective for financial statements issued for fiscal years beginning after November
15, 2007, and for interim periods that fall within those fiscal years. Early adoption is permitted;
however, the Company does not intend to adopt SFAS No. 157prior to the required effective date of
January 1, 2008. The Company is evaluating the impact SFAS No. 157will have on its financial
statements.
19
Parkdale America, LLC
Notes to Financial Statements
December 30, 2006, December 31, 2005, and January 1, 2005
In September 2006, the FASB ratified a consensus opinion reached by the Emerging Issues Task Force
(EITF) on EITF Issue 06-5, Accounting for Purchases of Life Insurance Determining the Amount
That Could Be Realized in Accordance with FASB Technical Bulletin No. 85-4. The guidance in EITF
Issue 06-5 requires policyholders to consider other amounts included in the contractual terms of an
insurance policy, in addition to cash surrender value, for purposes of determining the amount that
could be realized under the terms of the insurance contract. If it is probable that contractual
terms would limit the amount that could be realized under the insurance contract, those contractual
limitations should be considered when determining the realizable amounts. The amount that could be
realized under the insurance contract should be determined on an individual policy (or certificate)
level and should include any amount realized on the assumed surrender of the last individual policy
or certificate in a group policy.
The consensus in EITF Issue 06-5 is effective for fiscal years beginning after December 15, 2006.
The Company intends to adopt EITF Issue 06-5 effective January 1, 2007, and does not believe that
the adoption will have a significant effect on its financial statements.
Reclassifications
Certain fiscal 2005 amounts have been reclassified to conform to the financial statement
presentation in fiscal 2006.
Note B
Business Combinations
On January 5, 2005, the Company purchased certain assets of the Edgefield plant of Delta Apparel,
Inc. for $11,288,000. The transaction was accounted for under the provisions of SFAS No. 141,
Business Combinations. Accordingly, the Company recorded the acquired assets at their estimated
fair values.
There were no post-closing purchase price adjustments or other refinements. As such, the original
purchase price allocation equals the final purchase price allocation to the acquired assets of the
Edgefield plant of Delta Apparel, Inc., and is as follows:
|
|
|
|
|
Land and buildings |
|
$ |
6,000,000 |
|
Machinery and equipment |
|
|
4,000,000 |
|
Inventories |
|
|
1,288,000 |
|
|
|
|
|
|
|
$ |
11,288,000 |
|
|
|
|
|
20
Parkdale America, LLC
Notes to Financial Statements
December 30, 2006, December 31, 2005, and January 1, 2005
Note C
Inventories
Inventories are stated at lower of cost or market. During fiscal 2006, 2005 and 2004, cost was
determined using the specific identification method for raw materials, yarn-in-process and finished
yarn inventories. During fiscal 2003, cost was determined using the specific identification method
for raw material inventories and the moving-average method for yarn-in-process and finished yarn
inventories. The new method of valuing inventory results from the Companys ability to
specifically track labor and overhead for finished yarn products. The effect of the change
resulted in an increase to net income in fiscal 2004 of approximately $1,562,000. The Company
performs periodic assessments to determine the existence of obsolete, slow-moving and nonsalable
inventories and records necessary provisions to reduce such inventories to net realizable value.
Inventories consist of the following as of December 30, 2006, December 31, 2005, and January 1,
2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
2004 |
|
Cotton and synthetics |
|
$ |
9,532,000 |
|
|
$ |
10,507,000 |
|
|
$ |
18,120,000 |
|
Yarn in process |
|
|
4,130,000 |
|
|
|
4,717,000 |
|
|
|
3,773,000 |
|
Finished yarn |
|
|
14,630,000 |
|
|
|
20,101,000 |
|
|
|
13,226,000 |
|
Supplies |
|
|
813,000 |
|
|
|
1,340,000 |
|
|
|
1,168,000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
29,105,000 |
|
|
$ |
36,665,000 |
|
|
$ |
36,287,000 |
|
|
|
|
|
|
|
|
|
|
|
Note D
Income Taxes
The Company is a Limited Liability Company treated as a partnership for federal and state income
tax reporting purposes. As a result, the Companys results of operations are included in the
income tax returns of its individual members. Accordingly, no provision for federal or state
income taxes has been recorded in the accompanying financial statements.
Note E
Deferred Financing Costs
On February 1, 2005, the Company entered into a new revolving credit facility, which replaced the
revolving credit facility in place at January 1, 2005 (Note F). Financing costs consist primarily
of commitment fees, legal fees and other direct costs incurred to obtain the Companys revolving
line of credit. These costs are amortized over the term of the debt agreement, which matures on
February 1, 2008. Total deferred financing costs capitalized were approximately $766,000.
Amortization expense was $255,000 and $234,000 for the years ended December 30, 2006 and December
31, 2005, respectively. Accumulated amortization approximated $489,000 and $234,000 for the years
ended December 30, 2006 and December 31, 2005, respectively. The Company also wrote off
approximately $155,000 related to the original revolving line of credit during the year ended
December 31, 2005. Expected future amortization of these deferred financing costs at December 30,
2006, is as follows:
|
|
|
|
|
2007 |
|
$ |
255,000 |
|
2008 |
|
|
22,000 |
|
|
|
|
|
|
|
$ |
277,000 |
|
|
|
|
|
21
Parkdale America, LLC
Notes to Financial Statements
December 30, 2006, December 31, 2005, and January 1, 2005
Note F
Debt
On October 31, 2001, the Company authorized the issuance and sale of $40,000,000 Senior Secured
Notes (the Notes) due October 31, 2008, at a fixed interest rate of 6.82% to four insurance and
finance companies. Interest payments were due on a semi-annual basis, beginning April 30, 2002.
Beginning October 31, 2004, the Company was required to pay principal amounts of $8,000,000
annually until the maturity date for the Notes. The Note Purchase Agreement contained certain
penalties for prepayment of the Notes. On January 26, 2005, the Company extinguished the Notes
through utilization of working capital and recognized a loss on extinguishment of debt of
$2,111,000. In association with the extinguishment of the Notes, the Company terminated all
outstanding interest rate swaps throughout the course of fiscal 2005 (Note G). The principal
amount of the Notes at January 1, 2005, totaled $32,000,000.
The Notes had an estimated fair value of $33,146,000 at January 1, 2005. The Companys debt
agreements contained restrictive covenants which, among other things, required the maintenance of
minimum levels of cash flow coverage and net worth, restricted payments of dividends and limited
unsecured borrowings. For the year ended January 1, 2005, the Company was not in compliance with
certain of the debt covenants. The Notes totaling $32,000,000 were classified as short-term
liabilities at January 1, 2005.
Lines of Credit
In connection with the issuance of the Notes on October 31, 2001, the Company entered into an
agreement for a line of credit with a group of banks, which provided for borrowings up to
$90,000,000. Borrowings under this agreement bore interest at either the prime rate plus an
applicable margin or a LIBOR rate plus an applicable margin, as chosen by the Company. The line of
credit was originally scheduled to terminate October 31, 2004; however, it was amended during
fiscal 2004 to reduce the line to $50,000,000 and to change the termination date to February 15,
2005. The line of credit was terminated on February 1, 2005.
On February 1, 2005, the Company entered into a new revolving credit facility with maximum
borrowings of $90,000,000, subject to a $20,000,000 sub-limit for letters of credit. The revolving
credit facility was subsequently amended to reduce the maximum borrowings to $75,000,000. The new
debt facility matures on February 1, 2008, and bears interest at either the LIBOR rate or the base
rate plus the applicable margin. If liquidity falls below agreed-upon requirements, the most
restrictive covenants will require the Company to maintain minimum fixed charge coverage ratio and
maximum funded debt-to-EBITDA ratio. As of December 30, 2006 and December 31, 2005, there were no
outstanding borrowings under the revolving credit facility.
22
Parkdale America, LLC
Notes to Financial Statements
December 30, 2006, December 31, 2005, and January 1, 2005
Note G
Derivative Instruments
The Company accounts for derivative instruments and hedging activities according to the provisions
of SFAS No. 133, Accounting for Derivative Instruments and Hedging Activities. SFAS No. 133, as
amended, establishes accounting and reporting standards for derivative instruments and for hedging
activities. All derivatives, whether designated in hedging relationships or not, are required to
be recorded on the balance sheet at fair value. If the derivative is designated as a fair-value
hedge, the changes in the fair value of the derivative and the hedged item are recognized in
earnings. If the derivative is designated as a cash flow hedge, the effective portions of changes
in the fair value of the derivative are recorded in other comprehensive income or loss and are
recognized in earnings when the hedged item affects earnings. Any material ineffective portions of
changes in the fair value of cash flow hedges are recognized in earnings as they occur.
The Company is subject to price risk related to anticipated, fixed-price yarn sales. In the normal
course of business, under procedures and controls established by the Companys financial risk
management framework, the Company enters into cotton futures to manage changes in raw materials
prices in order to protect the gross margin of fixed-price yarn sales. As of December 30, 2006,
December 31, 2005, and January 1, 2005, the Company has recorded these instruments at fair value of
$539,000, $837,000 and $3,462,000 in the accompanying balance sheets.
The Company designates certain futures contracts as cash flow hedges. As of December 30, 2006 and
December 31, 2005, the Company had unrealized gains on futures contracts designated as cash flow
hedges of $667,000 and $3,051,000, respectively, recorded in other comprehensive income. For
contracts which were not designated as hedges, or for the ineffective portions of contracts
designated as hedges, the Company recorded an increase to earnings of approximately $87,000 for the
year ended December 30, 2006 and a charge to earnings of $1,168,000 for the year ended December 31,
2005.
In 2004, the Company did not apply hedge accounting for these contracts and recorded a charge to
earnings of approximately $15,595,000 for the year ended January 1, 2005.
In addition, the Company enters into forward contracts for cotton purchases, which qualify as
derivative instruments under SFAS No. 133. However, these contracts meet the applicable criteria
to qualify for the normal purchases or normal sales exemption. Therefore, the provisions of SFAS
No. 133 are not applicable to these contracts.
The Company uses interest rate swap agreements to manage the risk that changes in interest rates
will affect the amount of future interest payments. The differential paid or received under these
agreements is recognized as an adjustment to interest expense. These agreements are required to be
recognized at their fair value in the accompanying balance sheets. In fiscal 2005, in conjunction
with the payoff of the Notes (Note F), the Company terminated the interest rate swap agreements.
At termination, the Company received cash of $388,000.
23
Parkdale America, LLC
Notes to Financial Statements
December 30, 2006, December 31, 2005, and January 1, 2005
As of January 1, 2005, the Company was a party to the following interest rate swap agreements with
a bank:
|
|
|
|
|
|
|
|
|
|
|
|
|
Fixed rate amount |
|
$ |
18,000,000 |
|
|
$ |
30,000,000 |
|
$ |
40,000,000 |
Payment rate |
|
|
4.9 |
% |
|
5% fixed |
|
|
4.24 |
% |
Receipt rate |
|
1-month LIBOR |
|
1-month LIBOR |
|
1-month LIBOR |
Inception date |
|
January 1, 2005 |
|
March 7, 2001 |
|
November 21, 2001 |
Expiration date |
|
January 2, 2008 |
|
March 12, 2004 |
|
October 12, 2008 |
Estimated
fair value as of January 1, 2005 asset (liability) |
|
|
101,000 |
|
|
|
0 |
|
|
237,000 |
|
|
|
|
|
|
|
|
The fair values of the agreements are the estimated amounts that the Company would pay or receive
to terminate these agreements at the reporting date, taking into account current interest rates.
The estimated fair values do not necessarily reflect the potential income or loss that would be
realized on an actual settlement of the agreements. The Company did not apply hedge accounting
treatment and has recorded the unrealized gains and losses in the accompanying statements of
operations. As of December 31, 2005, and January 1, 2005, the Company reported a gain (loss) on
interest rate swap derivative instruments of $50,000 and ($307,000), respectively.
Note H
Investment in Summit Yarn Joint Venture
On June 4, 1998, Parkdale and Burlington Industries, Inc. (Burlington) entered into a Joint Venture
and Contribution Agreement (the Agreement) whereby Parkdale and Burlington agreed to contribute
certain assets and cash for the purpose of constructing, operating and managing a yarn
manufacturing facility (the Joint Venture), which qualifies under the Maquiladora program in
accordance with applicable Mexican law, and for the marketing and sale of yarn manufactured by the
Joint Venture, Summit Yarn, LLC (Summit). In exchange for their respective contributions, Parkdale
and Burlington each received a 50% ownership interest in Summit. Concurrent with the formation of
Summit, Parkdale and Burlington formed Summit Yarn Holding I, which serves as the holding company
for Parkdales and Burlingtons investment in various Mexican corporations, related to the Joint
Venture. Parkdale and Burlington each received a 50% ownership interest in Summit Yarn Holding I.
Effective January 15, 2002, Parkdale transferred its ownership in Summit to the Company. The
investment was transferred at Parkdales historical basis of $14,257,000, which included notes
receivable from Summit totaling $5,227,000. The Agreement expires in 2018 and has stated renewal
options. The Company accounts for its investment in Summit and Summit Yarn Holding I based on the
equity method of accounting.
On November 15, 2001, Burlington declared Chapter 11 bankruptcy. On November 9, 2003, the purchase
of Burlington by W.L. Ross & Co. was completed and Burlington emerged from bankruptcy. During
March 2004, W.L. Ross & Co. completed the integration of Burlington and Cone Mills into the newly
formed International Textile Group. As part of the new structure, Cone Mills assumed
responsibility of Burlingtons Burlmex denim plant in Mexico. Cone Mills and Burlington operate
under separate business units of the International Textile Group.
Effective August 2, 2004, Burlington transferred its ownership in Summit to Cone Denim LLC.
24
Parkdale America, LLC
Notes to Financial Statements
December 30, 2006, December 31, 2005, and January 1, 2005
Summarized financial information of Summit as of and for the years ended September 30, 2006,
October 1, 2005, and October 2, 2004, is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
2004 |
|
Current assets |
|
$ |
10,371,000 |
|
|
$ |
10,441,000 |
|
|
$ |
12,870,000 |
|
Total assets |
|
|
24,767,000 |
|
|
|
27,185,000 |
|
|
|
31,662,000 |
|
Current liabilities |
|
|
1,700,000 |
|
|
|
2,118,000 |
|
|
|
4,266,000 |
|
Total liabilities |
|
|
3,400,000 |
|
|
|
5,681,000 |
|
|
|
12,850,000 |
|
Equity |
|
|
21,367,000 |
|
|
|
21,504,000 |
|
|
|
18,772,000 |
|
Total liabilities and equity |
|
|
24,767,000 |
|
|
|
27,185,000 |
|
|
|
31,622,000 |
|
Revenue |
|
|
40,128,000 |
|
|
|
40,274,000 |
|
|
|
55,496,000 |
|
Expenses |
|
|
40,265,000 |
|
|
|
37,542,000 |
|
|
|
54,614,000 |
|
Net (loss) income |
|
|
(137,000 |
) |
|
|
2,732,000 |
|
|
|
882,000 |
|
|
|
|
|
|
|
|
|
|
|
Note I
Defined Contribution Plan
The Company maintains a defined contribution retirement plan available to substantially all
employees. The Companys contributions are based on a formula for matching employee contributions.
The Company incurred costs for this plan of $400,000, $391,000 and $427,000 and during the years
ended December 30, 2006, December 31, 2005, and January 1, 2005, respectively.
Note J
Related-party Transactions
Cotton Purchases and Commitments
During fiscal years 2006, 2005 and 2004, the Company sold cotton at cost to Parkdale amounting to
$695,000, $713,000 and $9,952,000, respectively. During fiscal years 2006, 2005 and 2004, Parkdale
sold cotton at cost to the Company amounting to $208,000, $301,000 and $1,073,000, respectively.
Additionally, during fiscal year 2006, the Company sold cotton at cost to a related entity of which
Parkdale owns 50% totaling $46,000.
The cost of cotton transferred between the Company and Parkdale is determined on a specific
identification basis for each cotton bale sold or purchased.
The Company purchased cotton through a related entity of which Parkdale owns 50% totaling
$27,260,000, $22,288,000 and $44,806,000 for the years ended December 30, 2006, December 31, 2005,
and January 1, 2005, respectively. The accounts payable due the related entity was $1,040,000,
$619,000 and $1,404,000 as of December 30, 2006, December 31, 2005, and January 1, 2005,
respectively, and were included in trade accounts payable in the accompanying balance sheets.
25
Parkdale America, LLC
Notes to Financial Statements
December 30, 2006, December 31, 2005, and January 1, 2005
Shared Expenses Allocation
The Company and Parkdale share certain accounting and administrative expenses. Parkdale and Unifi
have agreed to allocate these accounting and administrative expenses based upon a weighted average
of certain key indicators, including, but not limited to, pounds of yarn sold and net sales.
Amounts charged to the Company were approximately $15,151,000, $16,022,000 and $13,925,000 for the
fiscal years ended December 30, 2006, December 31, 2005, and January 1, 2005, respectively.
Due To and From Affiliates
Due to and from affiliates consists of the following as of December 30, 2006, December 31, 2005,
and January 1, 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
2004 |
|
Due from Summit |
|
$ |
464,000 |
|
|
$ |
46,000 |
|
|
$ |
50,000 |
|
Due from (to) Parkdale |
|
|
447,000 |
|
|
|
(2,343,000 |
) |
|
|
(2,033,000 |
) |
Due to Alliance Real Estate III |
|
|
(5,000 |
) |
|
|
(7,000 |
) |
|
|
(8,000 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
$ |
906,000 |
|
|
$ |
(2,304,000 |
) |
|
$ |
(1,991,000 |
) |
|
|
|
|
|
|
|
|
|
|
The due to and from amounts result from intercompany charges related to inventory purchases,
accounts receivable collections and the administrative expense allocation.
Notes Receivable from Joint Venture
In connection with the transfer of Parkdales interest in Summit to the Company, the Company
assumed notes receivable from Summit in the amount of $3,550,000 and $1,677,000, which bear
interest at 5.5% and 5.7%, respectively. During 2005, the note receivable of $1,677,000 was paid
in full by Summit. At December 30, 2006, December 31, 2005, and January 1, 2005, there was
$773,000, $1,023,000 and $3,609,000 outstanding on the notes receivable, respectively.
The maturity date of the note is December 1, 2007. Interest income earned on balances due from
Summit amounted to $52,000, $128,000, and $254,000 for the years ended December 30, 2006, December
31, 2005, and January 1, 2005, respectively.
Intangible Assets
In September 1998, the Company purchased certain assets of the air jet operations of a related
party. The total net book value of intangible assets associated with the Air Jet Acquisition was
$625,000 and $1,250,000 at December 31, 2005, and January 1, 2005, respectively. The intangible
assets associated with the Air Jet Acquisition were fully amortized at December 30, 2006.
Amortization expense for the years ended December 30, 2006, December 31, 2005, and January 1, 2005,
was $625,000, $625,000 and $625,000, respectively.
26
Parkdale America, LLC
Notes to Financial Statements
December 30, 2006, December 31, 2005, and January 1, 2005
Fixed Asset Transfers and Sales
During the years ended December 30, 2006, and January 1, 2005, Parkdale transferred, at net book
value, fixed assets of $799,000 and $54,000, respectively, to the Company, which were settled by
cash payment during the year. No such transfers occurred during the year ended December 31, 2005.
During the years ended December 30, 2006, December 31, 2005, and January 1, 2005, the Company
transferred, at net book value, fixed assets of $418,000, $1,438,000 and $154,000, respectively, to
Parkdale. No gain or loss was recognized on these transfers.
During the year ended January 1, 2005, the Company sold fixed assets having a net book value of
$33,500 to Parkdale for $40,000. As this transaction occurred between entities under common
control, the difference between net book value and selling price was considered a capital
contribution by Parkdale of $7,000.
Other
The Company sells waste fibers to Henry Fibers, a company owned by a stockholder of Parkdale.
Total sales amounted to $222,000, $250,000 and $357,000 for the years ended December 30, 2006,
December 31, 2005, and January 1, 2005, respectively.
Note K
Commitments and Contingencies
Capital Leases
The Company maintains a lease agreement with a bank. The lease agreement, covering certain real
property of the Company assigned from Unifi, is accounted for as a financing lease in accordance
with SFAS No. 98, Accounting for Leases. The lease term ends in January 2013, with an option to
purchase the assets for an amount equal to the agreed-upon fair market sales value at that date.
Future minimum lease payments under this financing lease at December 30, 2006, are as follows:
|
|
|
|
|
2007 |
|
$ |
1,871,000 |
|
2008 |
|
|
1,871,000 |
|
2009 |
|
|
1,871,000 |
|
2010 |
|
|
1,871,000 |
|
2011 |
|
|
1,578,000 |
|
Thereafter |
|
|
1,535,000 |
|
|
|
|
|
Total minimum lease payments |
|
|
10,597,000 |
|
Less Amounts representing interest |
|
|
1,883,000 |
|
|
|
|
|
Present value of net minimum lease payments |
|
|
8,714,000 |
|
Less Current portion |
|
|
1,326,000 |
|
|
|
|
|
|
|
$ |
7,388,000 |
|
|
|
|
|
27
Parkdale America, LLC
Notes to Financial Statements
December 30, 2006, December 31, 2005, and January 1, 2005
Lease interest expense for the years ended December 30, 2006, December 31, 2005, and January 1,
2005, was $577,000, $1,016,000 and $1,188,000, respectively. The net book value of the assets
covered under this capital lease amounted to $12,601,000, $16,238,000 and $25,898,000 as of
December 30, 2006, December 31, 2005, and January 1, 2005, respectively. The fair value of the
Companys capital lease obligations approximates carrying value, as the interest rate for the
obligations is comparable to the Companys estimated long-term borrowing rate.
Operating Leases
The Company has entered into operating leases for various vehicles and office equipment. At
December 30, 2006, future minimum lease payments during the remaining noncancelable lease terms are
as follows:
|
|
|
|
|
2007 |
|
$ |
552,000 |
|
2008 |
|
|
294,000 |
|
2009 |
|
|
47,000 |
|
|
|
|
|
|
|
$ |
893,000 |
|
|
|
|
|
Rent expense for the years ended December 30, 2006, December 31, 2005, and January 1, 2005, was
$2,227,000, $694,000 and $650,000, respectively. Rent expense for the year ended December 30,
2006, includes recognition of $1,155,000 related to a rent-free period granted by the new lessee of
a manufacturing facility, as discussed in Note A.
Purchase and Sales Commitments
The Company had unfulfilled cotton purchase commitments at December 30, 2006, for approximately
170,825,000 pounds of cotton to be used in the production process at varying prices. The Company
had unfulfilled yarn sales contracts with various customers at varying prices at December 30, 2006,
December 31, 2005, and January 1, 2005.
Contingencies
During fiscal 2003, the Company disclosed to the U.S. Department of Justice (DOJ) that it
participated in certain anticompetitive activities that may have resulted in a violation of
antitrust laws. Subject to the Companys cooperation, the DOJ agreed to provide protection for the
Company and the Companys officers, directors and employees from criminal prosecution related to
the reported anticompetitive activities. As a result of the Companys disclosure to the DOJ,
several class action claims were filed against the Company, alleging that it attempted to fix and
stabilize prices of open-end and airjet poly/cotton yarn in the United States.
In mid-2005, the Company proposed a cash settlement in the amount of $7.8 million. On November 1,
2005, the Court granted preliminary approval of the Companys proposed settlement. Final approval
of the settlement was granted on February 14, 2006. The expense related to this settlement was
recorded in 2005 and distributed entirely to Parkdale, in accordance with the first amendment to
the Agreement.
The Company is also involved in various legal actions and claims arising in the normal course of
business. Management believes that the resolution of such matters will not have a material effect
on the financial condition or the results of operations of the Company.
28