Delaware
|
06-1182033
|
(State
or other Jurisdiction of
|
(I.R.S.
Employer Identification No.)
|
Incorporation
or Organization)
|
Suite
295, Four Corporate Drive
|
|
Shelton,
Connecticut
|
06484
|
(Address
of Principal Executive Offices)
|
(Zip
Code)
|
Page
Number
|
||
PART I. FINANCIAL INFORMATION: | ||
Item
1.
|
Financial
Statements
|
|
Condensed
Consolidated Balance
|
||
Sheets
at July 3, 2005 and January 2, 2005
|
4
|
|
Condensed
Consolidated Statements of
|
||
Operations
for the thirteen and twenty-six weeks
|
|
|
ended
July 3, 2005 and June 27, 2004
|
5
|
|
|
|
|
Condensed
Consolidated Statements
|
|
|
of
Cash Flows for the twenty-six weeks
|
|
|
ended
July 3, 2005 and June 27, 2004
|
6
|
|
|
||
Condensed
Consolidated Statements of
|
|
|
Changes
in Shareholders' Equity for the twenty-six
|
|
|
weeks
ended July 3, 2005 and June 27, 2004
|
7
|
|
|
||
Notes
to Condensed Consolidated
|
|
|
Financial
Statements
|
8
|
|
|
|
|
Item
2.
|
Management's
Discussion and Analysis of
|
|
Financial
Condition and Results of Operations
|
36
|
|
|
||
Item
3.
|
Quantitative
and Qualitative Disclosures
|
|
About
Market Risk
|
46
|
|
|
||
Item
4.
|
Controls
and Procedures
|
47
|
|
||
PART
II.
|
OTHER
INFORMATION
|
|
|
||
Item
1.
|
Legal
Proceedings
|
49
|
|
||
Item
2.
|
Unregistered
Sales of Equity Securities and Use of Proceeds
|
49
|
|
||
Item
6.
|
Exhibits
|
49
|
|
||
Signature
|
50
|
July
3, 2005
|
January
2,
|
||||||
As
Restated
|
2005
|
||||||
ASSETS
|
|||||||
Current
assets
|
|||||||
Cash
and cash equivalents
|
$
|
9,548
|
13,620
|
||||
Restricted
cash
|
5,080
|
5,548
|
|||||
Trade
accounts receivable, less allowance
|
|||||||
of
$1,129 and $1,462
|
31,874
|
27,506
|
|||||
Inventories,
net
|
39,919
|
39,582
|
|||||
Income
taxes receivable
|
1,339
|
1,333
|
|||||
Deferred
income taxes
|
3,408
|
3,854
|
|||||
Other
current assets
|
2,340
|
3,009
|
|||||
Total
current assets
|
93,508
|
94,452
|
|||||
Property,
plant and equipment
|
114,700
|
126,118
|
|||||
Less
accumulated depreciation
|
(39,782
|
)
|
(46,113
|
)
|
|||
Net
property, plant and equipment
|
74,918
|
80,005
|
|||||
Goodwill,
net
|
3,687
|
5,912
|
|||||
Other
intangible assets, net
|
21,899
|
22,731
|
|||||
Other
assets
|
2,848
|
2,586
|
|||||
Total
assets
|
$
|
196,860
|
$
|
205,686
|
|||
LIABILITIES
AND SHAREHOLDERS' EQUITY
|
|||||||
Current
liabilities
|
|||||||
Notes
payable and current portion of long-term debt
|
$
|
18,147
|
$
|
15,280
|
|||
Current
portion of pension obligation
|
2,242
|
2,248
|
|||||
Accounts
payable
|
14,375
|
15,068
|
|||||
Accrued
liabilities
|
24,302
|
23,810
|
|||||
Payable
to the PI Trust
|
4,998
|
4,393
|
|||||
Total
current liabilities
|
64,064
|
60,799
|
|||||
Long-term
debt
|
16,785
|
11,416
|
|||||
Pension
obligation
|
12,612
|
14,175
|
|||||
Postretirement
benefits other than pension
|
17,991
|
16,834
|
|||||
Deferred
payable to the PI Trust
|
3,630
|
4,627
|
|||||
Deferred
income taxes
|
7,528
|
7,591
|
|||||
Other
long-term liabilities
|
6,365
|
7,044
|
|||||
Total
liabilities
|
128,975
|
122,486
|
|||||
Commitments
and Contingencies
|
|||||||
Minority
interest
|
523
|
10,020
|
|||||
Shareholders'
Equity
|
|||||||
Capital
stock:
|
|||||||
Cumulative
preferred stock, no par value,
|
|||||||
5,000,000
shares authorized, none issued and
|
|||||||
outstanding
|
-
|
-
|
|||||
Common
stock, par value $1.00, 50,000,000 shares
|
|||||||
authorized,
41,737,306 issued and
|
|||||||
outstanding
|
41,737
|
41,737
|
|||||
Additional
paid in capital
|
117,574
|
117,574
|
|||||
Accumulated
deficit
|
(80,931
|
)
|
(77,595
|
)
|
|||
Accumulated
other comprehensive loss
|
(11,018
|
)
|
(8,536
|
)
|
|||
Total
shareholders' equity
|
67,362
|
73,180
|
|||||
Total
liabilities and shareholders' equity
|
$
|
196,860
|
$
|
205,686
|
For
the 13 Weeks Ended
|
For
the 26 Weeks Ended
|
||||||||||||
July
3,
|
June
27,
|
July
3,
|
June
27,
|
||||||||||
2005
|
2004
|
2005
|
2004
|
||||||||||
As
Restated
|
As
Restated
|
||||||||||||
Net
sales
|
$
|
60,606
|
$
|
58,405
|
$
|
123,958
|
$
|
115,003
|
|||||
Cost
of sales
|
53,655
|
45,876
|
105,011
|
91,415
|
|||||||||
Gross
profit
|
6,951
|
12,529
|
18,947
|
23,588
|
|||||||||
Selling,
general and administrative
|
|||||||||||||
expenses
|
8,777
|
10,424
|
18,395
|
19,026
|
|||||||||
Restructuring
expenses
|
1,687
|
-
|
2,074
|
-
|
|||||||||
Operating
(loss) profit
|
(3,513
|
)
|
2,105
|
(1,522
|
)
|
4,562
|
|||||||
Interest
expense
|
(600
|
)
|
(348
|
)
|
(981
|
)
|
(663
|
)
|
|||||
PI
Trust payable (increase) decrease
|
(306
|
)
|
-
|
689
|
-
|
||||||||
Other
expense, net
|
(460
|
)
|
(375
|
)
|
(73
|
)
|
(82
|
)
|
|||||
(Loss)
income before provision for income
|
|||||||||||||
taxes
and minority interest
|
(4,879
|
)
|
1,382
|
(1,887
|
)
|
3,817
|
|||||||
Provision
for income taxes
|
77
|
1,038
|
1,269
|
1,866
|
|||||||||
(Loss)
income before minority interest
|
(4956
|
)
|
344
|
(3,156
|
)
|
1,951
|
|||||||
Minority
interest
|
-
|
287
|
180
|
543
|
|||||||||
Net
(loss) income
|
$
|
(4,956
|
)
|
$
|
57
|
$
|
(3,336
|
)
|
$
|
1,408
|
|||
Basic
and diluted (loss) earnings
|
|||||||||||||
per
share
|
$
|
(0.12
|
)
|
$
|
-
|
$
|
(0.08
|
)
|
$
|
0.03
|
For
the 26 Weeks Ended
|
|||||||
July
3,
|
June
27,
|
||||||
2005
|
2004
|
||||||
As
Restated
|
|||||||
Cash
flows from operating activities:
|
|||||||
Net
(loss) income
|
$
|
(3,336
|
)
|
$
|
1,408
|
||
Adjustments
to reconcile net (loss) income to net cash
|
|||||||
used
by operating activities:
|
|||||||
Depreciation
and amortization
|
8,298
|
8,344
|
|||||
Other
non-cash items
|
899
|
(569
|
)
|
||||
Changes
in other operating assets and liabilities
|
|||||||
Trade
accounts receivable
|
(4,752
|
)
|
(7,080
|
)
|
|||
Inventories
|
(1,631
|
)
|
(1,510
|
)
|
|||
Accounts
payable
|
(541
|
)
|
(1,011
|
)
|
|||
Other
operating assets and liabilities, net
|
853
|
(17
|
)
|
||||
Net
cash used by operating activities
|
(210
|
)
|
(435
|
)
|
|||
Cash
flow from investing activities:
|
|||||||
Capital
expenditures
|
(6,127
|
)
|
(1,754
|
)
|
|||
Restricted
cash
|
468
|
(353
|
)
|
||||
Other
|
836
|
-
|
|||||
Net
cash used by investing activities
|
(4,823
|
)
|
(2,107
|
)
|
|||
Cash
flow from financing activities:
|
|||||||
Net
borrowings on short-term notes
|
3,443
|
3,676
|
|||||
Principal
payments on long-term debt
|
(1,954
|
)
|
(1,506
|
)
|
|||
Net
cash provided by financing activities
|
1,489
|
2,170
|
|||||
Effect
of exchange rate changes on cash
|
(528
|
)
|
(69
|
)
|
|||
Net
change in cash and cash equivalents
|
(4,072
|
)
|
(441
|
)
|
|||
Cash
and cash equivalents at beginning of period
|
13,620
|
16,413
|
|||||
Cash
and cash equivalents at end of period
|
$
|
9,548
|
$
|
15,972
|
|||
Supplemental
schedule of non-cash investing
|
|||||||
and
financing activities:
|
|||||||
Acquisition
of APC minority shares owned by Raymark
|
|||||||
through
issuance of a long-term note payable
|
$
|
7,200
|
$
|
-
|
Accumulated
|
||||||||||||||||
Additional
|
Accumulated
|
Other
|
||||||||||||||
Common
|
Paid
in
|
Deficit | Comprehensive |
Total
|
||||||||||||
Stock
|
Capital
|
As
Restated
|
Loss
|
As
Restated
|
||||||||||||
Balance,
December 28, 2003
|
$
|
41,737
|
$
|
117,574
|
$
|
(74,845
|
)
|
$
|
(8,556
|
)
|
$
|
75,910
|
||||
Comprehensive
income (loss):
|
||||||||||||||||
Net
income
|
-
|
-
|
1,408
|
-
|
1,408
|
|||||||||||
Other
comprehensive loss
|
-
|
-
|
-
|
(279
|
)
|
(279
|
)
|
|||||||||
Total
comprehensive
|
||||||||||||||||
income
(loss)
|
-
|
-
|
1,408
|
(279
|
)
|
1,129
|
||||||||||
Balance,
June 27, 2004
|
$
|
41,737
|
$
|
117,574
|
$
|
(73,437
|
)
|
$
|
(8,835
|
)
|
$
|
77,039
|
||||
Balance,
January 2, 2005
|
$
|
41,737
|
$
|
117,574
|
$
|
(77,595
|
)
|
$
|
(8,536
|
)
|
$
|
73,180
|
||||
Comprehensive
income (loss):
|
||||||||||||||||
Net
(loss) income
|
-
|
-
|
(3,336
|
)
|
-
|
(3,336
|
)
|
|||||||||
Other
comprehensive loss
|
-
|
-
|
-
|
(2,482
|
)
|
(2,482
|
)
|
|||||||||
Total
comprehensive
|
||||||||||||||||
income
(loss)
|
-
|
-
|
(3,336
|
)
|
(2,482
|
)
|
(5,818
|
)
|
||||||||
Balance,
July 3, 2005
|
$
|
41,737
|
$
|
117,574
|
$
|
(80,931
|
)
|
$
|
(11,018
|
)
|
$
|
67,362
|
Amounts
in thousands, except share data
|
July
3, 2005
|
||||||
As
Restated
|
As
Previously Reported
|
||||||
ASSETS
|
|||||||
Current
assets:
|
|||||||
Cash
and cash equivalents
|
$
|
9,548
|
9,548
|
||||
Restricted
cash
|
5,080
|
5,080
|
|||||
Trade
accounts receivable, less allowance
|
31,874
|
31,874
|
|||||
of
$1,219
|
|||||||
Inventories,
net
|
39,919
|
39,919
|
|||||
Income
taxes receivable
|
1,339
|
1,339
|
|||||
Deferred
income taxes
|
3,408
|
3,408
|
|||||
Other
current assets
|
2,340
|
2,340
|
|||||
Total
current assets
|
93,508
|
93,508
|
|||||
Property,
plant and equipment
|
114,700
|
114,700
|
|||||
Less
accumulated depreciation
|
(39,782
|
)
|
(39,782
|
)
|
|||
Net
property, plant and equipment
|
74,918
|
74,918
|
|||||
Goodwill,
net
|
3,687
|
5,287
|
|||||
Other
intangible assets, net
|
21,899
|
21,899
|
|||||
Other
assets
|
2,848
|
2,848
|
|||||
Total
assets
|
$
|
196,860
|
198,460
|
||||
LIABILITIES
AND SHAREHOLDERS' EQUITY
|
|||||||
Current
liabilities:
|
|||||||
Notes
payable and current portion of long-term debt
|
$
|
18,147
|
18,147
|
||||
Current
portion of pension obligation
|
2,242
|
2,242
|
|||||
Accounts
payable
|
14,375
|
14,375
|
|||||
Accrued
liabilities
|
24,302
|
24,302
|
|||||
Payable
to the PI Trust
|
4,998
|
4,998
|
|||||
Total
current liabilities
|
64,064
|
64,064
|
|||||
Long-term
debt
|
16,785
|
16,785
|
|||||
Pension
obligation
|
12,612
|
12,612
|
|||||
Postretirement
benefits other than pension
|
17,991
|
17,991
|
|||||
Deferred
payable to the PI Trust
|
3,630
|
3,630
|
|||||
Deferred
income taxes
|
7,528
|
7,528
|
|||||
Other
long-term liabilities
|
6,365
|
6,365
|
|||||
Total
liabilities
|
128,975
|
128,975
|
|||||
Commitments
and contingent liabilities
|
|||||||
Minority
interest
|
523
|
523
|
|||||
Shareholders'
Equity
|
|||||||
Capital
Stock:
|
|||||||
Cumulative
preferred stock, no par value.
|
|||||||
Authorized
5,000,000 shares; none issued and outstanding
|
─
|
─
|
|||||
Common
stock, $1.00 par value. Authorized 50,000,000
shares;
|
|||||||
41,737,306
issued and outstanding
|
41,737
|
41,737
|
|||||
Additional
paid in capital
|
117,574
|
117,574
|
|||||
Accumulated
deficit
|
(80,931
|
)
|
(79,331
|
)
|
|||
Accumulated
other comprehensive loss
|
(11,018
|
)
|
(11,018
|
)
|
|||
Total
shareholders’ equity
|
67,362
|
68,962
|
|||||
Total
liabilities and shareholders’ equity
|
$
|
196,860
|
198,460
|
Amounts
in thousands, except share data
|
|||||||||||||
For
the 13 Weeks Ended July 3, 2005
|
For
the 26 Weeks Ended July 3, 2005
|
||||||||||||
As
Restated
|
As
Previously Reported
|
As
Restated
|
As
Previously Reported
|
||||||||||
Net
sales
|
$
|
60,606
|
60,606
|
123,958
|
123,958
|
||||||||
Cost
of sales
|
53,655
|
53,655
|
105,011
|
105,011
|
|||||||||
Gross
profit
|
6,951
|
6,951
|
18,947
|
18,947
|
|||||||||
Selling,
general and administrative expenses
|
8,777
|
8,777
|
18,395
|
18,395
|
|||||||||
Restructuring
expenses
|
1,687
|
1,687
|
2,074
|
2,074
|
|||||||||
Operating
loss
|
(3,513
|
)
|
(3,513
|
)
|
(1,522
|
)
|
(1,522
|
)
|
|||||
Interest
expense
|
600
|
600
|
981
|
981
|
|||||||||
PI
Trust payable (decrease) increase
|
306
|
306
|
(689
|
)
|
(689
|
)
|
|||||||
Other
expense, net
|
460
|
460
|
73
|
73
|
|||||||||
Loss
before provision for income
|
|||||||||||||
taxes
and minority interest
|
(4,879
|
)
|
(4,879
|
)
|
(1,887
|
)
|
(1,887
|
)
|
|||||
(Benefit)
provision for income taxes
|
77
|
(1,523
|
)
|
1,269
|
(331
|
)
|
|||||||
Loss
before minority interest
|
(4,956
|
)
|
(3,356
|
)
|
(3,156
|
)
|
(1,556
|
)
|
|||||
Minority
interest
|
─
|
─
|
180
|
180
|
|||||||||
Net
loss
|
$
|
(4,956
|
)
|
(3,356
|
)
|
(3,336
|
)
|
(1,736
|
)
|
||||
Basic
and diluted loss per share
|
$
|
(0.12
|
)
|
(0.08
|
)
|
(0.08
|
)
|
(0.04
|
)
|
Amounts
in thousands
|
|||||||
For
the 26 Weeks Ended July 3, 2005
|
|||||||
As
Restated
|
As
Previously Reported
|
||||||
Cash
flows from operating activities:
|
|||||||
Net
loss
|
$
|
(3,336
|
)
|
(1,736
|
)
|
||
Adjustments
to reconcile net loss to net cash used
|
|||||||
by
operating activities:
|
|||||||
Depreciation
and amortization
|
8,298
|
8,298
|
|||||
Other
non-cash items
|
899
|
(701
|
)
|
||||
Changes
in other operating assets and liabilities:
|
|||||||
Trade
accounts receivable
|
(4,752
|
)
|
(4,752
|
)
|
|||
Inventories
|
(1,631
|
)
|
(1,631
|
)
|
|||
Accounts
payable
|
(541
|
)
|
(541
|
)
|
|||
Other
operating assets and liabilities, net
|
853
|
853
|
|||||
Net
cash used by operating activities
|
(210
|
)
|
(210
|
)
|
|||
Cash
flow from investing activities:
|
|||||||
Capital
expenditures
|
(6,127
|
)
|
(6,127
|
)
|
|||
Restricted
cash
|
468
|
468
|
|||||
Other
|
836
|
836
|
|||||
Net
cash used by investing activities
|
(4,823
|
)
|
(4,823
|
)
|
|||
Cash
flow from financing activities:
|
|||||||
Net
borrowings on short-term notes
|
3,443
|
3,443
|
|||||
Principal
payments on long-term debt
|
(1,954
|
)
|
(1,954
|
)
|
|||
Net
cash provided by financing activities
|
1,489
|
1,489
|
|||||
Effect
of exchange rate changes on cash
|
(528
|
)
|
(528
|
)
|
|||
Net
change in cash and cash equivalents
|
(4,072
|
)
|
(4,072
|
)
|
|||
Cash
and cash equivalents at beginning of period
|
13,620
|
13,620
|
|||||
Cash
and cash equivalents at end of period
|
$
|
9,548
|
9,548
|
||||
Supplemental
schedule of non-cash investing
|
|||||||
and
financing activities:
|
|||||||
Acquisition
of APC minority shares owned by Raymark
|
|||||||
through
issuance of a long-term note payable
|
$
|
7,200
|
7,200
|
For
the 13 weeks ended
|
||||||||||
July
3, 2005 As Restated
|
July
3, 2005 As Previously Reported
|
June
27, 2004
|
||||||||
Net
income:
|
||||||||||
As
reported
|
$
|
(4,956
|
)
|
(3,356
|
)
|
57
|
||||
Deduct:
Total stock-based employee compensation
|
||||||||||
expense
determined under fair value based
|
||||||||||
method
for all awards, net of related tax effects
|
(170
|
)
|
(170
|
)
|
(315
|
)
|
||||
Pro
forma
|
$
|
(5,126
|
)
|
(3,526
|
)
|
(258
|
)
|
|||
Basic
and diluted loss per share:
|
||||||||||
As
reported
|
$
|
(0.12
|
)
|
(0.08
|
)
|
-
|
||||
Pro
forma
|
$
|
(0.12
|
)
|
(0.08
|
)
|
(0.01
|
)
|
For
the 39 weeks ended
|
||||||||||
July
3, 2005 As Restated
|
July
3, 2005 As Previously Reported
|
June
27, 2004
|
||||||||
Net
income:
|
||||||||||
As
reported
|
$
|
(3,336
|
)
|
(1,736
|
)
|
1,408
|
||||
Deduct:
Total stock-based employee compensation
|
||||||||||
expense
determined under fair value based
|
||||||||||
method
for all awards, net of related tax effects
|
(386
|
)
|
(386
|
)
|
(723
|
)
|
||||
Pro
forma
|
$
|
(3,722
|
)
|
(2,122
|
)
|
685
|
||||
Basic
and diluted loss per share:
|
||||||||||
As
reported
|
$
|
(0.08
|
)
|
(0.04
|
)
|
0.03
|
||||
Pro
forma
|
$
|
(0.09
|
)
|
(0.05
|
)
|
0.02
|
·
|
The
Company has recorded an accrued liability of $5.9 million for certain
environmental matters more fully discussed in Note 7 - Litigation
to the
Condensed Consolidated Financial Statements. Management expects
that $.5
million will be spent during 2005 and the balance during 2006 or
later.
|
·
|
The
Company assumed the liability for the Raymark pension plans as
part of the
Chapter 11 reorganization. The plans, which are discussed as part
of Note
9 - Employee Benefits to the consolidated financial statements,
included
within the Company's 2004 Form 10-K, are underfunded and the Company,
through an agreement with the Internal Revenue Service, is providing
both
current contributions and catch-up contributions. The expected
funding for
the plans in 2005 will be approximately $1.3 million, $.9 million
of which
was funded during the first six months of 2005.
|
·
|
The
Company has conducted a facilities utilization review and has determined
that improved performance can be obtained through the closure of
certain
facilities and moving certain production to other facilities operated
by
the Company. The Company estimates that the total cash outflows
related to
these closures will be approximately $6.2 million, of which we
expect to
expend $4.0 million during 2005 and the remaining balance will
be spent
during 2006 and 2007. The expenses related to these closures are
more
fully explained in Note 12 - Restructuring Programs to the Condensed
Consolidated Financial Statements.
|
·
|
During
2004, we reached agreements with certain major customers on revised
sales
contract provisions that will enable us to close our manufacturing
plant
in Sterling Heights, Michigan. The new sales contract provisions
require
the Company, in certain instances, to build up inventory levels
to
facilitate the transition to a new vendor or to another manufacturing
location within the Company. As a result, we expect our inventory
levels
to increase through September 2005 by as much as $2.6 million.
During the
fourth quarter of 2005, we expect this trend will reverse and inventory
levels will begin to decrease. We currently expect that the amount
of
inventory related to the build up will be less than $2.0 million
at year
end 2005.
|
·
|
The
Company incurred costs associated with the retirement of its President
and
Chief Executive Officer during the second quarter and the restructuring
of
its domestic management team during the third quarter of 2004.
The total
cost associated with these items is approximately $1.4 million,
of which
$.8 million was paid during 2004, $.4 million was paid during the
first
quarter of 2005 and the balance to be paid prior to the end of
2005.
|
·
|
Certain
tax issues are discussed in Note 9 - Income Taxes to the Condensed
Consolidated Financial Statements, which provides detail concerning
the
status of the current Internal Revenue Service audit and the use
of
certain future tax benefits.
|
July
3
|
January
2,
|
||||||
2005
|
2005
|
||||||
Payable
to the PI Trust
|
$
|
3,222
|
$
|
3,199
|
|||
Letters
of credit
|
1,448
|
1,939
|
|||||
Other
|
410
|
410
|
|||||
$
|
5,080
|
$
|
5,548
|
July
3, 2005
|
January
2, 2005
|
||||||
Raw
material
|
$
|
12,470
|
$
|
12,464
|
|||
Work
in process
|
12,859
|
11,020
|
|||||
Finished
goods
|
14,590
|
16,098
|
|||||
$
|
39,919
|
$
|
39,582
|
July
3, 2005
|
January
2, 2005
|
|||||||||||||||
Gross
Carrying Amount As Restated
|
Gross
Carrying Amount As Previously Reported
|
Accumulated
Amortization
|
Gross
Carrying Amount
|
Accumulated
Amortization
|
||||||||||||
Finite
life intangible assets:
|
||||||||||||||||
Unpatented
technology
|
$
|
14,382
|
14,382
|
7,788
|
14,360
|
6,972
|
||||||||||
Distribution
base
|
5,737
|
5,737
|
1,218
|
5,716
|
1,073
|
|||||||||||
Total
|
$
|
20,119
|
20,119
|
9,006
|
20,076
|
8,045
|
||||||||||
Indefinite
life intangible assets:
|
||||||||||||||||
Trademarks
|
$
|
10,786
|
10,786
|
10,700
|
||||||||||||
Goodwill
|
$
|
3,687
|
5,287
|
5,912
|
||||||||||||
Intangible
assets, net
|
$
|
25,586
|
27,186
|
28,643
|
For
the year ending:
|
||||
2005
|
$
|
$1,922
|
||
2006
|
1,922
|
|||
2007
|
1,622
|
|||
2008
|
1,522
|
|||
2009
|
1,522
|
July
3, 2005
|
January
2, 2005
|
||||||||||||||||||
Current
|
Non-Current
|
Total
|
Current
|
Non-Current
|
Total
|
||||||||||||||
Domestic
bank debt
|
|||||||||||||||||||
Line
of credit
|
$
|
13,729
|
$
|
-
|
$
|
13,729
|
$
|
10,762
|
$
|
-
|
$
|
10,762
|
|||||||
Term
loans
|
|||||||||||||||||||
Domestic
OEM
|
1,055
|
2,462
|
3,517
|
1,055
|
3,078
|
4,133
|
|||||||||||||
Aftermarket
|
996
|
4,337
|
5,333
|
996
|
4,837
|
5,833
|
|||||||||||||
Total
domestic bank debt
|
15,780
|
6,799
|
22,579
|
12,813
|
7,915
|
20,728
|
|||||||||||||
Foreign
bank debt
|
|||||||||||||||||||
Line
of credit
|
-
|
-
|
-
|
-
|
-
|
-
|
|||||||||||||
Term
loans
|
|||||||||||||||||||
Europe
|
941
|
2,568
|
3,509
|
1,056
|
3,406
|
4,462
|
|||||||||||||
Asia
|
1,300
|
-
|
1,300
|
1,300
|
-
|
1,300
|
|||||||||||||
Total
foreign bank debt
|
2,241
|
2,568
|
4,809
|
2,356
|
3,406
|
5,762
|
|||||||||||||
Total
bank debt
|
18,012
|
9,367
|
27,388
|
15,169
|
11,321
|
26,490
|
|||||||||||||
Note
payable - Aftermarket
|
-
|
7,200
|
7,200
|
-
|
-
|
-
|
|||||||||||||
Leases
|
126
|
218
|
344
|
111
|
95
|
206
|
|||||||||||||
Total
debt
|
$
|
18,147
|
$
|
16,785
|
$
|
34,932
|
$
|
15,280
|
$
|
11,416
|
$
|
26,696
|
For
the 13 weeks ended
|
For
the 26 weeks ended
|
||||||||||||
July
3,
|
June
27,
|
July
3,
|
June
27,
|
||||||||||
2005
|
2004
|
2005
|
2004
|
||||||||||
Net
Sales
|
|||||||||||||
Domestic
OEM
|
$
|
36,617
|
$
|
32,361
|
$
|
70,810
|
$
|
63,763
|
|||||
International
|
17,461
|
16,864
|
37,425
|
33,517
|
|||||||||
Aftermarket
|
12,799
|
13,616
|
26,833
|
26,002
|
|||||||||
Intersegment
elimination (1)
|
(6,271
|
)
|
(4,436
|
)
|
(11,110
|
)
|
(8,279
|
)
|
|||||
Net
sales to external customers
|
$
|
60,606
|
$
|
58,405
|
$
|
123,958
|
$
|
115,003
|
|||||
Gross
Profit
|
|||||||||||||
Domestic
OEM
|
$
|
1,634
|
$
|
4,521
|
$
|
4,283
|
$
|
8,417
|
|||||
International
|
4,116
|
4,647
|
10,333
|
9,436
|
|||||||||
Aftermarket
|
2,782
|
4,304
|
6,723
|
7,989
|
|||||||||
Corporate
and intersegment elimination
|
(1,581
|
)
|
(943
|
)
|
(2,392
|
)
|
(2,254
|
)
|
|||||
Consolidated
|
$
|
6,951
|
$
|
12,529
|
$
|
18,947
|
$
|
23,588
|
|||||
Operating
Profit (loss)
|
|||||||||||||
Domestic
OEM
|
$
|
(1,388
|
)
|
$
|
1,583
|
$
|
(1,985
|
)
|
$
|
2,736
|
|||
International
|
248
|
1,959
|
2,818
|
4,057
|
|||||||||
Aftermarket
|
1,162
|
2,669
|
3,302
|
4,819
|
|||||||||
Corporate
|
(3,535
|
)
|
(4,106
|
)
|
(5,657
|
)
|
(7,050
|
)
|
|||||
Consolidated
|
$
|
(3,513
|
)
|
$
|
2,105
|
$
|
(1,522
|
)
|
$
|
4,562
|
|||
Income
before provision for income
|
|||||||||||||
taxes
and minority interest
|
|||||||||||||
Domestic
OEM
|
$
|
(5,445
|
)
|
$
|
897
|
$
|
(6,717
|
)
|
$
|
1,567
|
|||
International
|
(5,164
|
)
|
1,773
|
8,027
|
3,959
|
||||||||
Aftermarket
|
998
|
2,580
|
3,105
|
4,814
|
|||||||||
Corporate
and intersegment elimination
|
(5,596
|
)
|
(3,868
|
)
|
(6,302
|
)
|
(6,523
|
)
|
|||||
Consolidated
|
$
|
(4,879
|
)
|
$
|
1,382
|
$
|
(1,887
|
)
|
$
|
3,817
|
(1)
|
The
Company records intersegment sales at an amount negotiated between
the
segments. All intersegment sales are eliminated in consolidation.
Substantially all intersegment sales are sales of Domestic OEM
products to
the Aftermarket segment.
|
13
weeks ended
|
26
weeks ended
|
||||||||||||||||||
July
3, 2005
|
July
3, 2005
|
June
27, 2004
|
July
3, 2005
|
July
3, 2005
|
June
27, 2004
|
||||||||||||||
As
Restated
|
As
Previously Reported
|
As
Restated
|
As
Previously Reported
|
||||||||||||||||
Net
income
|
(4,956
|
) |
(3,356
|
)
|
57
|
(3,336
|
) |
(1,736
|
)
|
1,408
|
|||||||||
Weighted
average shares
|
41,737,306
|
41,737,306
|
41,737,306
|
41,737,306
|
41,737,306
|
41,737,306
|
|||||||||||||
Basic
and diluted earnings per share
|
(0.12
|
)
|
(0.08
|
)
|
-
|
(0.08
|
)
|
(0.04
|
)
|
0.03
|
Pension
Benefits
|
Post
Retirement Benefits
|
||||||||||||
For
the thirteen weeks ended
|
|||||||||||||
July
3,
|
June
27,
|
July
3,
|
June
27,
|
||||||||||
2005
|
2004
|
2005
|
2004
|
||||||||||
Service
Cost
|
$
|
130
|
$
|
146
|
$
|
252
|
$
|
197
|
|||||
Interest
Cost
|
619
|
698
|
365
|
290
|
|||||||||
Expected
return on plan assets
|
(698
|
)
|
(636
|
)
|
-
|
-
|
|||||||
Amortization
of prior service cost
|
15
|
15
|
-
|
-
|
|||||||||
Amortization
of net (gain) loss
|
113
|
128
|
110
|
41
|
|||||||||
Net
periodic benefit cost
|
$
|
179
|
$
|
351
|
$
|
727
|
$
|
528
|
Pension
Benefits
|
Post
Retirement Benefits
|
||||||||||||
For
the twenty-six weeks ended
|
|||||||||||||
July
3,
|
June
27,
|
July
3,
|
June
27,
|
||||||||||
2005
|
2004
|
2005
|
2004
|
||||||||||
Service
Cost
|
$
|
260
|
$
|
292
|
$
|
504
|
$
|
394
|
|||||
Interest
Cost
|
1,238
|
1,394
|
729
|
580
|
|||||||||
Expected
return on plan assets
|
(1,396
|
)
|
(1,271
|
)
|
|||||||||
Amortization
of prior service cost
|
30
|
69
|
|||||||||||
Amortization
of net (gain) loss
|
227
|
215
|
221
|
81
|
|||||||||
Net
periodic benefit cost
|
$
|
359
|
$
|
699
|
$
|
1,454
|
$
|
1,055
|
July
3, 2005
|
Recognized
|
To
Be
|
||||||||
Expected
|
Through
|
Recognized
|
||||||||
Total
Cost
|
July
3, 2005
|
In
Future
|
||||||||
Severance
and termination benefits
|
$
|
4,127
|
$
|
3,957
|
$
|
170
|
||||
Lease
termination costs
|
530
|
530
|
-
|
|||||||
Asset
impairment
|
1,610
|
1,610
|
-
|
|||||||
Other
|
2,113
|
1,390
|
723
|
|||||||
$
|
8,380
|
$
|
7,487
|
$
|
893
|
Severance
|
|||||||||||||
and
|
|||||||||||||
Termination
|
Asset
|
||||||||||||
Benefits
|
Impairment
|
|
Other
|
|
Total
|
||||||||
Balance
January 2, 2005
|
$
|
3,104
|
$
|
-
|
$
|
275
|
$
|
3,379
|
|||||
Charges
|
866
|
-
|
1,575
|
2,442
|
|||||||||
Non-cash
charges
|
-
|
-
|
(369
|
)
|
(368
|
)
|
|||||||
Cash
payments
|
(670
|
)
|
-
|
-
|
(670
|
)
|
|||||||
Currency
translation
|
(9
|
)
|
-
|
(73
|
)
|
(82
|
)
|
||||||
Balance
July 3, 2005
|
$
|
3,291
|
$
|
-
|
$
|
1,408
|
$
|
4,701
|
Cash
and cash equivalents
|
$
|
1,460
|
||
Trade
accounts receivable
|
1,410
|
|||
Inventories
|
3,758
|
|||
Property,
plant and equipment
|
162
|
|||
Intangible
assets
|
156
|
|||
Other
assets
|
1,872
|
|||
Total
assets
|
$
|
8,818
|
||
Notes
payable and current portion of long term debt
|
(10
|
)
|
||
Accounts
payable and accrued liabilities
|
(1,112
|
)
|
||
Long-term
debt
|
(23
|
)
|
||
Other
liabilities
|
(473
|
)
|
||
Total
liabilities
|
$
|
(1,618
|
)
|
|
Purchase
price
|
$
|
7,200
|
For
the thirteen weeks ended
|
|||||||||||||
(amounts
in thousands)
|
|||||||||||||
July
3, 2005
|
June
27, 2004
|
||||||||||||
Net
sales
|
$
|
36,617
|
100.0
|
%
|
$
|
32,361
|
100.0
|
%
|
|||||
Gross
profit
|
1,634
|
4.5
|
4,521
|
14.0
|
|||||||||
Selling,
general and
|
|||||||||||||
administrative
expense
|
2,783
|
7.6
|
2,938
|
9.1
|
|||||||||
Restructuring
expenses
|
239
|
.7
|
-
|
-
|
|||||||||
Operating
(loss) profit
|
(1,388
|
)
|
(3.8
|
)
|
1,583
|
4.9
|
For
the twenty-six weeks ended
|
|||||||||||||
(amounts
in thousands)
|
|||||||||||||
July
3, 2005
|
June
27, 2004
|
||||||||||||
Net
sales
|
$
|
70,810
|
100.0
|
%
|
$
|
63,763
|
100.0
|
%
|
|||||
Gross
profit
|
4,283
|
6.0
|
8,417
|
13.2
|
|||||||||
Selling,
general and
|
|||||||||||||
administrative
expense
|
5,790
|
8.2
|
5,681
|
8.9
|
|||||||||
Restructuring
expenses
|
478
|
.7
|
-
|
-
|
|||||||||
Operating
(loss) profit
|
(1,985
|
)
|
(2.8
|
)
|
2,736
|
4.3
|
For
the 13 weeks ended
|
|||||||||||||
(amounts
in thousands)
|
|||||||||||||
July
3, 2005
|
June
27, 2004
|
||||||||||||
Net
sales
|
$
|
17,461
|
100.0
|
%
|
$
|
16,864
|
100.0
|
%
|
|||||
Gross
profit
|
4,116
|
23.6
|
4,647
|
27.5
|
|||||||||
Selling,
general and
|
|||||||||||||
administrative
expense
|
2,716
|
15.6
|
2,688
|
15.9
|
|||||||||
Restructuring
expenses
|
1,152
|
6.6
|
-
|
-
|
|||||||||
Operating
(loss) profit
|
248
|
1.4
|
1,959
|
11.6
|
For
the 26 weeks ended
|
|||||||||||||
(amounts
in thousands)
|
|||||||||||||
July
3, 2005
|
June
27, 2004
|
||||||||||||
Net
sales
|
$
|
37,425
|
100.0
|
%
|
$
|
33,517
|
100.0
|
%
|
|||||
Gross
profit
|
10,333
|
27.6
|
9,436
|
28.2
|
|||||||||
Selling,
general and
|
|||||||||||||
administrative
expense
|
6,215
|
16.6
|
5,379
|
16.0
|
|||||||||
Restructuring
expenses
|
1,300
|
3.5
|
-
|
-
|
|||||||||
Operating
(loss) profit
|
2,818
|
7.5
|
4,057
|
12.1
|
For
the thirteen weeks ended
|
|||||||||||||
(amounts
in thousands)
|
|||||||||||||
July
3, 2005
|
June
27, 2004
|
||||||||||||
Net
sales
|
$
|
12,799
|
100.0
|
%
|
$
|
13,616
|
100.0
|
%
|
|||||
Gross
profit
|
2,782
|
21.7
|
4,304
|
31.6
|
|||||||||
Selling,
general &
|
|||||||||||||
administrative
expense
|
1,620
|
12.6
|
1,635
|
12.0
|
|||||||||
Operating
profit
|
1,162
|
9.1
|
2,669
|
19.6
|
For
the twenty-six weeks ended
|
|||||||||||||
(amounts
in thousands)
|
|||||||||||||
July
3, 2005
|
June
27, 2004
|
||||||||||||
Net
sales
|
$
|
26,833
|
100.0
|
%
|
$
|
26,002
|
100.0
|
%
|
|||||
Gross
profit
|
6,723
|
25.0
|
7,989
|
30.7
|
|||||||||
Selling,
general &
|
|||||||||||||
administrative
expense
|
3,421
|
12.7
|
3,170
|
12.2
|
|||||||||
Operating
profit
|
3,302
|
12.3
|
4,819
|
18.5
|
·
|
The
Company has recorded an accrued liability of $5.9 million for certain
environmental matters more fully discussed in Note 7 - Litigation
to the
Condensed Consolidated Financial Statements. Management expects
that $.5
million will be spent during 2005 and the balance during 2006 or
later.
|
·
|
The
Company assumed the liability for the Raymark pension plans as
part of the
Chapter 11 reorganization. The plans, which are discussed as part
of Note
9 - Employee Benefits to the consolidated financial statements,
included
within the Company's 2004 Form 10-K, are underfunded and the Company,
through an agreement with the Internal Revenue Service, is providing
both
current contributions and catch-up contributions. The expected
funding for
the plans in 2005 will be approximately $1.3 million, $.9 million
of which
was funded during the first six months of 2005.
|
·
|
The
Company has conducted a facilities utilization review and has determined
that improved performance can be obtained through the closure of
certain
facilities and moving certain production to other facilities operated
by
the Company. The Company estimates that the total cash outflows
related to
these closures will be approximately $6.2 million, of which we
expect to
expend $4.0 million during 2005 and the remaining balance will
be spent
during 2006 and 2007. The expenses related to these closures are
more
fully explained in Note 12 - Restructuring Programs to the Condensed
Consolidated Financial Statements.
|
·
|
During
2004, we reached terms with certain major customers on revised
sales
contract provisions that will enable us to close our manufacturing
plant
in Sterling Heights, Michigan. The new sales contract provisions
require
the Company, in certain instances, to build up inventory levels
to
facilitate the transition to a new vendor or to another manufacturing
location within the Company. As a result, we expect our inventory
levels
to increase through September 2005 by as much as $2.6 million.
During the
fourth quarter of 2005, we expect this trend will reverse and inventory
levels will begin to decrease. We currently expect that the amount
of
inventory related to the build up will be less than $2.0 million
at year
end 2005.
|
·
|
The
Company incurred costs associated with the retirement of its President
and
Chief Executive Officer during the second quarter and the restructuring
of
its domestic management team during the third quarter of 2004.
The total
cost associated with these items is approximately $1.4 million,
of which
$.8 million was paid during 2004, $.4 million was paid during the
first
quarter of 2005 and the balance to be paid prior to the end of
2005.
|
·
|
Certain
tax issues are discussed in Note 9 - Income Taxes to the Condensed
Consolidated Financial Statements, which provides detail concerning
the
status of the current Internal Revenue Service audit and the use
of
certain future tax benefits.
|
(a) |
Disclosure
Controls and Procedures
|
(b) |
During
the second quarter ended July 3, 2005, the Company mitigated the
control
weakness noted in the first quarter of 2005 by recommunicating
and
reaffirming its policy and procedure related to the importance
of the
disclosure committee conference
calls.
|
31-1
|
Certification
of the Chief Executive Officer pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002
|
31-2
|
Certification
of the Chief Financial Officer pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002
|
32-1
|
Certifications
of the Chief Executive Officer and the Chief Financial Officer
pursuant to
Section 906 of the Sarbanes-Oxley Act of
2002.
|
RAYTECH
CORPORATION
|
||
|
|
|
By: | /s/ RICHARD P. MCCOOK | |
Richard P. McCook |
||
Executive Vice President, Chief Financial Officer and Treasurer |