Meeting the Demand for Speed and Consistency in Shaft Hardening
Manufacturers of critical rotating components like transmission shafts, drive shafts, and heavy-duty pins face constant pressure to increase output while maintaining stringent quality standards. Traditional quenching methods, often single-station or manual processes, struggle to keep pace.
Production lines are hampered by slow cycle times, inconsistent hardening depths (typically 2-10mm required), and the challenge of managing high power demands efficiently. These limitations directly impact delivery schedules, cost-per-part, and overall competitiveness.
The FOCO Solution: Dual-Station Powerhouse
The FOCO Induction 300KW Dual-Station Shaft Quenching System directly addresses these industry challenges:
- Double the Output: The core innovation lies in its dual-station design. While one shaft is undergoing quenching, the other station can be loaded or unloaded.
- Deep, Consistent Hardening with Precision Control: Powered by a robust 300KW induction heating machine operating at a versatile 5-45 KHz frequency. The adjustable frequency allows optimal heat penetration for different shaft diameters and the specified hardening depths of 2-10mm.
- Enhanced Process Flexibility: The system supports multi-stage scan heating, enabling complex hardening patterns or optimized heating profiles for specific shaft geometries.
- Robust Cooling for Continuous Operation: The system incorporates a dedicated cooling system featuring a chiller unit for workpiece quenching and an open water cooling tower specifically designed to handle the significant heat load generated by the 300KW power supply, ensuring reliable, continuous operation.
- Massive Productivity Increase
- Superior Quality & Consistency
- Reduced Cost-Per-Part
- Handles Demanding Applications
- Operational Reliability
- Process Flexibility
FOCO Induction introduces a 300KW Dual-Station Shaft Quenching System designed to revolutionize high-volume shaft and pin manufacturing. Featuring simultaneous dual-station operation, powerful 300KW heating (5-45 KHz), PLC precision control, and robust cooling, the system dramatically increases throughput, ensures consistent hardening depths of 2-10mm, and reduces costs for components ranging from 16mm to 120mm in diameter.
About FOCO Induction:
Founded in 2003 and headquartered in Zhengzhou, China, FOCO Induction is a leading manufacturer of advanced induction heating equipment. With over a decade of experience, the company provides comprehensive industrial heating solutions globally. FOCO Induction is committed to innovation, quality, and reliability.
For more information, please contact:
FOCO INDUCTION
No. 16, Yulan Street, High-tech Industrial Development Zone
Zhengzhou, China
Phone: +86 155 3818 9155
Email: info@focoinduction.com
Website: www.focoinduction.com
Photos: (Click photo to enlarge)
Source: FOCO INDUCTION
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